Device for buffering products and a method of operating this

• US 7,775,344 B2
• Filed: 12/08/2006
• Issued: 08/17/2010
• Est. Priority Date: 12/08/2005
• Status: Active Grant

• Current Assignee: Specialty Conveyor B.V.
• Original Assignee: Specialty Conveyor B.V.
• Inventors: Balk, Wouter
• Primary Examiner(s): Hess; Douglas A
• Application Number:
  US12/096,472
• Publication Number:
  US 20080308386A1
• Time in Patent Office: 1,348 Days
• Field of Search: 198/778, 198/370.02, 198/860.3, 198/860.5, 198/460.1, 198/461.1, 198/572, 198/575, 198/577, 198/579
• US Class Current: 198/778
• CPC Class Codes: B65G 17/005 comprising individual load carriers which are movably mounted B65G17/16 takes precedence
• CPC Class Codes: B65G 21/18 in three-dimensionally curved paths
• CPC Class Codes: B65G 2207/24 Helical or spiral conveying path
• CPC Class Codes: B65G 47/5113 using endless conveyors B65G47/5145 takes precedence

Abstract

A device for buffering products comprises a plurality of accumulating conveyors, each having a supplying place for receiving products and a discharging place for discharging products. The device further comprises an adjustable diverter which is connectable to a supplying conveyor for supplying the products in at least one flow. The diverter is connected to a selected one of the supplying places of the accumulating conveyors for conveying the flow of products to the corresponding accumulating conveyor . The device further comprises a merging member which is connectable to a discharging conveyor for conveying the products in at least one flow. The merging member is connected to a selected one of the discharging places of the accumulating conveyors for conveying the products from the corresponding accumulating conveyor to the discharging conveyor. The accumulating conveyors (1) form at least a helical path, which results in a compact device.

Claims

1. A device for buffering products, comprising a plurality of accumulating conveyors, each having a supplying place configured to receive products and a discharging place configured to discharge products, an adjustable diverter connectable to a supplying conveyor for supplying the products in at least one flow, said diverter being connected to a selected one of the supplying places of the accumulating conveyors and configured to convey the flow of products to the corresponding accumulating conveyor, and a merging member connectable to a discharging conveyor and configured to convey the products in at least one flow, said merging member being connected to a selected one of the discharging places of the accumulating conveyors for conveying the products from the corresponding accumulating conveyor to the discharging conveyor, wherein the accumulating conveyors form at least a helical path.

2. The device according to claim 1, wherein the accumulating conveyors are disposed parallel to each other within at least the helical path.

3. The device according to claim 2, wherein an accumulating conveyor forms two parallel tracks within the helical path, wherein the directions of conveyance in the tracks are opposite to each other.

4. The device according to claim 1, wherein the accumulating conveyors form at least two helical paths which are arranged in series.

5. The device according to claim 4, wherein the supplying place and the discharging place of at least one accumulating conveyor are in a plane which is substantially perpendicular to the central axis, which is substantially parallel of the helical paths.

6. The device according to claim 1, wherein the accumulating conveyors form helical paths which are disposed in parallel to each other.

7. The device according to claim 1, wherein the helical path has a central axis which extends in an upright direction.

8. The device according to claim 1, wherein the diverter is a line diverter.

9. The device according to claim 1, wherein the diverter comprises a circulating conveyor having a direction of conveyance, and displacing members configured to displace the products perpendicular to the direction of conveyance towards a location which is connected to a selected one of the supplying places of the accumulating conveyors.

10. The device according to claim 1, wherein the diverter has a supplying end at which the direction of conveyance is substantially parallel to that in the supplying places of the accumulating conveyors.

11. The device according to claim 1, wherein the merging member has a discharging end at which the direction of conveyance is substantially parallel to that in the discharging places of the accumulating conveyors.

12. The device according to claim 1, wherein the direction of conveyance in a supplying end and a discharging end of the diverter, and in a supplying end and a discharging end of the merging member are substantially parallel as seen from above.

13. The device according to claim 1, and further comprising a cover configured to cover a gap between the supplying places and a discharging end of the diverter.

14. The device according to claim 13, wherein the cover is formed by a rotating endless conveyor belt which has a direction of conveyance perpendicular to that of the accumulating conveyors in the supplying places, and wherein the accumulating conveyors have a revolving wheel supporting an endless carrying surface of the accumulating conveyor at a location upstream of the supplying places, wherein a side edge of an upper part of the conveyor belt extends substantially parallel to a center line of the revolving wheel and said side edge is disposed above the wheel at such a position that an upper surface of the conveying belt is substantially flush with and close to an upper surface of the accumulating conveyors at the supplying places.

15. The device according to claim 1, wherein the helical path has a central axis, and the supplying place and discharging place of at least one accumulating conveyor are spaced from each other in a direction parallel to the central axis of the helical path.

16. The device according to claim 1, wherein the diverter comprises an adjustable engaging mechanism configured to engage at least a product and transferring the engaged product to the selected one of the supplying places of the accumulating conveyors.

17. The device according to claim 16, wherein the engaging mechanism is arranged such that it transfers at least a product over a gap between the diverter or the supplying conveyor and the accumulating conveyors.

18. The device according to claim 16, wherein the diverter is provided with a telescopic mechanism for extending the engaging mechanism in at least the direction of conveyance of the accumulating conveyors.

19. The device according to claim 18, wherein the engaging mechanism comprises an endless conveyor belt, which runs over revolving wheels, which revolving wheels are displaceable with respect to each other by the telescopic mechanism.

20. The device according to claim 1, wherein at least a helically shaped accumulating conveyor comprises an endless conveyor member which is at least radially supported and guided by guide rollers.

21. The device according to claim 1, wherein a plurality of accumulating conveyors are driven by a single driving means via a transmission which is arranged such that one of the selected accumulating conveyors is driven by the driving means.

22. The device according to claim 1, wherein a transmission connects a drive device of the supplying conveyor or discharging conveyor to one of the selected accumulating conveyors so as to drive the selected accumulating conveyor by the drive device.

23. The device according to claim 1, wherein a separation element is disposed between adjacent accumulating conveyors.

24. The device according to claim 1, wherein at least a sensor is disposed near at least a discharging place so as to detect whether a product is present at that location.

25. The device according to claim 1, wherein each of the accumulating conveyors forms at least a helical path.

26. A method for buffering conveyed from a supply conveyor, comprising:

providing a plurality of accumulating conveyors formed in a helical path, each of the accumulating conveyors having a supplying place configured to receive products and a discharging place configured to discharge products;

receiving products from the supply conveyor in at least one flow;

diverting a product to a selected one of the supplying places of the accumulating conveyors; and

merging product from a selected discharge place in at least one flow to a discharge conveyor.

27. The method according to claim 26 wherein diverting comprises engaging the product with an engaging mechanism and transferring the product to the selected one of the supplying places of the accumulating conveyors and then disengaging the product from the engaging mechanism.

28. The method according to claim 27, wherein the product speed and direction before disengagement of the product are synchronized with the speed and direction of conveyance of the selected accumulating conveyor at the corresponding supplying place, respectively.