Redundant ultrafiltration device

• US 7,775,375 B2
• Filed: 06/15/2006
• Issued: 08/17/2010
• Est. Priority Date: 11/03/2005
• Status: Active Grant

• Current Assignee: Medica SRL, Nephros, Inc.
• Original Assignee: Medica SRL, Nephros, Inc.
• Inventors: Palumbo, Giuseppe, Summerton, James
• Primary Examiner(s): Smith; Duane
• Assistant Examiner(s): Gonzalez; Madeline
• Application Number:
  US11/454,629
• Publication Number:
  US 20090078625A1
• Time in Patent Office: 1,524 Days
• Field of Search: None
• US Class Current: 210/489
• CPC Class Codes: B01D 2313/20 Specific housing
• CPC Class Codes: B01D 2313/205 characterised by the shape
• CPC Class Codes: B01D 2319/025 Permeate series
• CPC Class Codes: B01D 63/024 with a single potted end
• CPC Class Codes: B01D 63/0241 being U-shaped
• CPC Class Codes: B01D 63/043 with separate tube sheets
• CPC Class Codes: C02F 1/444 by ultrafiltration or microfiltration
• CPC Class Codes: C02F 2201/006 Cartridges
• CPC Class Codes: C02F 9/20 Portable or detachable small-scale multistage treatment devices, e.g. point of use or laboratory water purification systems

Abstract

According to one aspect of the present invention, a dual stage filtration apparatus includes a cartridge having a first end and an opposing second end and a first filtration stage including a first bundle of first semi-permeable filtering elements and a second filtration stage including a second bundle of second semi-permeable filtering elements. The cartridge has a fluid inlet port for receiving raw unfiltered fluid into the first filtration stage and a fluid outlet port for discharging purified fluid after it has passed through the first and second filtration stages. The apparatus has an intrastage space that receives fluid that has been filtered in the first filtration stage prior to being filtered again in the second filtration stage, and the fluid inlet port is in fluid communication only with the first filtration stage, while the fluid outlet port is in fluid communication only with the second filtration stage. According to one aspect of the present invention, both ends of the first semi-permeable filtering elements are disposed and open at the first end and both ends of the second semi-permeable filtering elements are disposed and open at the second end.

Claims

1. A dual stage filtration apparatus comprising:

a cartridge having a first end and an opposing second end and a first filtration stage including first semi-permeable filtering elements and a second filtration stage including second semi-permeable filtering elements and a fluid inlet port for receiving raw unfiltered fluid and a fluid outlet port for discharging purified fluid after it has passed through the first and second filtration stages, wherein the apparatus has an intrastage space that receives fluid that has been filtered in the first filtration stage prior to being filtered again in the second filtration stage, the fluid inlet port being in fluid communication only with the first filtration stage, while the fluid outlet port is in fluid communication only with the second filtration stage, and wherein both ends of the first semi-permeable filtering elements are disposed and open at the first end of the cartridge and both ends of the second semi-permeable filtering elements are disposed and open at the second end of the cartridge, wherein the first semi-permeable filtering elements and the second semi-permeable filtering elements comprise hollow fibers.

2. The apparatus of claim 1, wherein the fluid comprises water.

3. The apparatus of claim 1, wherein the first semi-permeable filtering elements are contained along a first longitudinal length of the cartridge and the second semi-permeable filtering elements are contained along a second longitudinal length of the cartridge, with the first length being free of the second semi-permeable filtering elements and the second length being free of the first semi-permeable filtering elements.

4. The apparatus of claim 1, wherein the first semi-permeable filtering elements are contained within a first half of the cartridge and the second semi-permeable filtering elements are contained within a second half of the cartridge.

5. The apparatus of claim 1, wherein the first semi-permeable filtering elements are bent along their lengths so as to form a U-shaped structure with first and second open ends of the first semi-permeable filtering elements being adjacent one another at the first end of the cartridge.

6. The apparatus of claim 1, wherein the second semi-permeable filtering elements are bent along their lengths so as to form a U-shaped structure with the first and second open ends of the second semi-permeable filtering elements being adjacent one another at the second end of the cartridge.

7. The apparatus of claim 1, wherein the intrastage space has a minimum area at a location where the first and second semi-permeable filtering elements are closest to one another and has a maximum area along inner walls of the cartridge.

8. The apparatus of claim 1, further including a first header cap coupled to the first end and defining a first header space, the fluid inlet port being formed in the first header cap and a second header cap coupled to the second end and defining a second header space, the fluid outlet port being formed in the second header cap.

9. The apparatus of claim 1, wherein both ends of the first semi-permeable filtering elements are embedded in a first potting compound at the first end and both ends of the second semi-permeable filtering elements are embedded in a second potting compound.

10. The apparatus of claim 1, wherein a length of the first semi-permeable filtering elements is different from a length of the second semi-permeable filtering elements.

11. The apparatus of claim 1, wherein a cross-sectional area of the first semi-permeable filtering elements is different from a cross-sectional area of the second semi-permeable filtering elements.

12. The apparatus of claim 1, wherein the first semi-permeable filtering elements are intertwined with the second semi-permeable filtering elements.

13. The apparatus of claim 1, wherein the cartridge further includes first and second supplemental ports formed along a side wall of the cartridge and permitting access to an interior of the cartridge.

14. A dual stage filtration apparatus comprising:

a cartridge having a first end and an opposing second end and a first filtration stage including a first bundle of first semi-permeable filtering elements in the form of hollow fibers and a second filtration stage including a second bundle of second semi-permeable filtering elements in the form of hollow fibers and a fluid inlet port for receiving raw unfiltered fluid into the first filtration stage and a fluid outlet port for discharging purified fluid after it has passed through the first and second filtration stages, wherein the apparatus has an intrastage space that receives fluid that has been filtered in the first filtration stage prior to being filtered again in the second filtration stage, the fluid inlet port being in fluid communication only with the first filtration stage, while the fluid outlet port is in fluid communication only with the second filtration stage, and

wherein the first and second bundles are arranged in a looped manner with the two bundles intertwined with one another such that both open ends of the first semi-permeable filtering elements are disposed at the first end of the cartridge and both open ends of the second semi-permeable filtering elements are disposed at the second end of the cartridge and therefore, the bundles of fibers extend in opposite directions within the cartridge.

15. A dual stage filtration apparatus comprising:

a cartridge having a first end and an opposing second end and a first filtration stage including first semi-permeable filtering elements in the form of a bundle of hollow fibers and a second filtration stage including second semi-permeable filtering elements in the form of a bundle of hollow fibers and a fluid inlet port for receiving raw unfiltered fluid and a fluid outlet port for discharging purified fluid after it has passed through the first and second filtration stages, wherein the apparatus has an intrastage space that receives fluid that has been filtered in the first filtration stage prior to being filtered again in the second filtration stage, the fluid inlet port being in fluid communication only with the first filtration stage, while the fluid outlet port is in fluid communication only with the second filtration stage, wherein both ends of the first semi-permeable filtering elements are disposed and open at the first end and both ends of the second semi-permeable filtering elements are disposed and open at the second end, and

wherein the first semi-permeable filtering elements are bent so as to form two arms connected by a first curved section and the second semi-permeable filtering elements are bent so as to form two arms connected by a second curved section, the first and second semi-permeable filtering elements being looped with respect to one another such that the first curved section is disposed between the two arms of the second semi-permeable filtering elements and the second curved section is disposed between the two arms of the first semi-permeable filtering elements such that both open ends of the first semi-permeable filtering elements are disposed at the first end of the cartridge and both open ends of the second semi-permeable filtering elements are disposed at the second end of the cartridge and therefore, the bundles of fibers extend in opposite directions within the cartridge and extend outwardly away from the looped curved sections.

16. The apparatus of claim 15, wherein the intrastage space is formed in an interior of the cartridge between potting compounds formed at the first and second ends to securely hold the first and second semi-permeable filtering elements, respectively.

17. The apparatus of claim 15, wherein the first semi-permeable filtering elements are contained along a first longitudinal length of the cartridge and the second semi-permeable filtering elements are contained along a second longitudinal length of the cartridge, with the first length being free of the second semi-permeable filtering elements and the second length being free of the first semi-permeable filtering elements.

18. The apparatus of claim 15, wherein the first semi-permeable filtering elements are contained within a first half of the cartridge and the second semi-permeable filtering elements are contained within a second half of the cartridge.

19. The apparatus of claim 15, wherein a length of the first semi-permeable filtering elements is greater than a length of the second semi-permeable filtering elements.

20. The apparatus of claim 15, wherein a cross-sectional area of the first semi-permeable filtering elements is greater than a cross-sectional area of the second semi-permeable filtering elements.

21. The apparatus of claim 15 wherein the external casing is transparent or translucent such that the integrity of the first filtration stage can be verified by no discoloration in the membrane material of the second filtration stage.

22. The apparatus of claim 15, wherein open ends of the two arms of the first semi-permeable filtering elements are offset a predetermined angle from open ends of the two arms of the second semi-permeable filtering elements.

23. The apparatus of claim 22, wherein the predetermined angle is about 90 degrees.