Circular stapler buttress combination

• US 7,776,060 B2
• Filed: 03/21/2003
• Issued: 08/17/2010
• Est. Priority Date: 03/26/2002
• Status: Active Grant

• Current Assignee: Synovis Life Technologies Incorporated (Baxter International Inc.)
• Original Assignee: Synovis Life Technologies Incorporated (Baxter International Inc.)
• Inventors: Kuester, William F., Mooradian, Daniel L., Oray, B. Nicholas
• Primary Examiner(s): Woo; Julian W
• Application Number:
  US10/509,216
• Publication Number:
  US 20050228446A1
• Time in Patent Office: 2,706 Days
• Field of Search: 606/151, 606/153, 606/219, 606/75, 606/213, 227/175.1, 227/179.1, 227/180.1
• US Class Current: 606/151
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/1114 of the digestive tract, e.g. bowels or oesophagus
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 2017/00725 Calibration or performance testing

Abstract

A combination medical device comprising a circular stapler instrument (4) and one or more portions of preformed buttress material (16) adapted to be stably positioned upon the staple cartridge (12) and/or anvil (14) components of the stapler (4) prior or at the time of use. Positioned buttress material(s) (16) are delivered to a tissue site where the circular stapler (4) is actuated to connect previously severed tissue portions. An embodiment of the invention allows tissue portions to be joined without the use of sutures. The buttress material (16) is made up of two regions, one of which serves primarily to secure the buttress material (16) to the stapler (4) prior to actuation, and one of which serves primarily to form the improved seal. The former region is severed and discarded upon activation of the circular stapler (4) to form anastomoses, while the remaining material secures and seals the newly connected tissue. Methods of use and preparation of the buttress material (16) are also described.

Claims

1. A combination medical device comprising:

a) a circular stapler instrument, comprising a staple cartridge component and corresponding anvil component, and b) a buttress adapted to be a) stably positioned upon the staple cartridge and/or anvil components of the stapler prior to, or at the time of, use, b) while in position upon the stapler component(s), to then be delivered to a tissue site in combination with the stapler components, c) upon delivery of the components and positioned buttress to the tissue site, to provide a first region of buttress material to buttress a seam between tissue sections upon activation of the stapler instrument, and d) to permit the removal of one or more portions of a second region upon activation of a stapler instrument knife provided by the stapler, the second region being generally concentric to the first region and wherein the first region and the second region are formed of dissimilar materials.

2. The combination according to claim 1 wherein the first region comprises preformed animal tissue.

3. The combination according to claim 2 wherein the preformed animal tissue comprises pericardium.

4. The combination according to claim 3 wherein the pericardium has been formed by a process that includes the steps of forming the pericardium onto a mandrel or other model shape, soaking the formed pericardium in a crosslinking solution, removing the pericardium from the mandrel or other model shape, and sterilizing the pericardium.

5. The combination according to claim 1 wherein the buttress is provided as a plurality of portions, including one portion adapted to fit the staple cartridge and another portion adapted to fit the anvil component.

6. The combination according to claim 1, the first and second regions cooperating to provide a desired three dimensional and/or topographic structure adapted to position and/or retain the buttress in place upon the respective stapler component.

7. The combination according to claim 1 wherein the first region comprises animal tissue and the second region comprises a polymer.

8. The combination according to claim 1 wherein the first region comprises non-crosslinked, mammalian tissue.

9. A method of performing a surgical stapling procedure, the method comprising the steps of providing a combination according to claim 1, and employing the stapler and buttress to provide a buttressed surgical seam between joined tissue portions.

10. The method according to claim 9 wherein the first region comprises preformed animal tissue.

11. The method according to claim 10 wherein the preformed animal tissue comprises pericardium.

12. The method according to claim 11 wherein the pericardium has been formed by a process that includes the steps of forming the pericardium onto a mandrel or other model shape, soaking the formed pericardium in a crosslinking solution, removing the pericardium from the mandrel or other model shape, and sterilizing the pericardium.

13. The method according to claim 9 wherein the buttress is provided as a plurality of portions, including one portion adapted to fit the staple cartridge and another portion adapted to fit the anvil component.

14. The method according to claim 9, the first and second regions cooperating to provide a desired three dimensional and/or topographic structure adapted to position and/or retain the buttress in place upon the respective stapler component.

15. The method according to claim 14 wherein the first region comprises animal tissue and the second region comprises a polymer.

16. The method according to claim 14 wherein the first region comprises non-crosslinked, mammalian tissue.

17. The method according to claim 9 wherein the buttressed surgical seam is created without first binding said abutting tissue portions with one or more sutures.

18. The method according to claim 9 wherein one or more retaining rings are used to help retain the tissue on the buttress.

19. The method according to claim 18 further including the step of using a tissue push tool to place the one or more retaining rings.

20. The combination of claim 1, wherein the second region comprises a frustoconical shape.

21. The combination of claim 20, wherein the cone of the frustoconical shape comprises a plurality of petals.

22. A kit for use in a circular stapling procedure employing a circular stapler that comprises a staple cartridge component and a corresponding anvil component, the kit comprising a buttress adapted to be a) stably positioned upon the staple cartridge and/or anvil components of the stapler prior to, or at the time of, use, b) while in position upon the stapler component(s), to then be delivered to a tissue site in combination with the stapler components, c) upon delivery of the components and positioned buttress to the tissue site, to provide a first region of buttress material to buttress a seam between tissue sections upon activation of the stapler instrument, and d) to permit the removal of one or more portions of a second region upon activation of a stapler knife provided by the stapler, the second region being generally concentric to the first region and wherein the first region and the second region are formed of dissimilar materials.

23. The kit according to claim 22 wherein the first region comprises preformed animal tissue.

24. The kit according to claim 23 wherein the preformed animal tissue comprises pericardium.

25. The kit according to claim 24 wherein the pericardium has been formed by a process that includes the steps of forming the pericardium onto a mandrel or other model shape, soaking the formed pericardium in a crosslinking solution, removing the pericardium from the mandrel or other model shape, and sterilizing the pericardium.

26. The kit according to claim 22 wherein the buttress is provided as a plurality of buttress portions, including one portion adapted to fit the staple cartridge and another portion adapted to fit the anvil component.

27. The kit according to claim 22, the first and second regions cooperating to provide a desired three dimensional and/or topographic structure adapted to position and/or retain the buttress in place upon the respective stapler component.

28. The kit according to claim 22 wherein the first region comprises animal tissue and the second region comprises a polymer.

29. The kit according to claim 28 wherein the first region comprises non-crosslinked, mammalian tissue.

30. A method of forming a buttress for use in a kit according to claim 22, the method comprising the steps of treating the first region positioned upon a form of suitable size and shape to approximate that of a surgical stapler component.

31. The method according to claim 30 wherein the first region comprises preformed animal tissue.

32. The method according to claim 31 wherein the preformed animal tissue comprises pericardium.

33. The method according to claim 32 wherein the pericardium has been formed by a process that includes the steps of forming the pericardium onto a mandrel or other model shape, soaking the formed pericardium in a crosslinking solution, removing the pericardium from the mandrel or other model shape, and sterilizing the pericardium.

34. A method of forming a buttress portion for use in a kit according to claim 22, the method comprising the steps of preparing a plurality of portions, including one portion adapted to fit the staple cartridge and another portion adapted to fit the anvil component.

35. The method according to claim 34, the, first and second regions cooperating to provide a desired three dimensional and/or topographic structure adapted to position and/or retain the buttress in place upon the respective stapler component.

36. The method according to claim 35 wherein the first region comprises animal tissue and the second region comprises a polymer.

37. The method according to claim 36 wherein the first region comprises non-crosslinked, mammalian tissue.

38. The method according to claim 37 further including the step of attaching the first region to the second region by welding, friction, adherence, tacking, or tongue-in-groove attachment.

39. A circular stapler buttress comprising a buttress adapted to be a) stably positioned upon at least one stapler component of a circular stapler prior to, or at the time of, use, b) while in position upon the stapler component(s), to then be delivered to a tissue site in combination with the stapler component(s), c) upon delivery of the stapler components and positioned buttress to the tissue site, to provide a first region of buttress material as a staple line buttress seal between joined tissue sections upon activation of the stapler, and d) to permit the removal of a second region of the buttress material upon activation of a stapler knife provided by the stapler, the second region being generally concentric to the first region and wherein the first region and the second region are formed of dissimilar materials and the second region comprises a frustoconical shape.

40. The circular stapler buttress of claim 39, wherein the circular stapler buttress is adapted to be stably positioned on a staple cartridge component.

41. The circular stapler buttress of claim 39, wherein the circular stapler buttress is adapted to be stably positioned on a staple anvil component.

42. The circular stapler buttress of claim 39 wherein the first region comprises tissue in the form of sterilized pericardium, the first and second regions cooperating to provide a desired three dimensional and/or topographic structure adapted to position and/or retain the buttress upon the stapler cartridge component.

43. The circular stapler buttress of claim 42 wherein the first and second regions are adapted to be separated upon activation of a stapler knife, in a manner sufficient to permit the separated first region to provide a buttressed surgical seam between joined tissue portions and to permit the separated second region to be removed from the tissue site.