Expandable spinal rods and methods of use

• US 7,776,075 B2
• Filed: 01/31/2006
• Issued: 08/17/2010
• Est. Priority Date: 01/31/2006
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Allard, Randall N., Bruneau, Aurelien, Lange, Eric C., Anderson, Kent M.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): HAMMOND, ELLEN CHRISTINA
• Application Number:
  US11/343,713
• Publication Number:
  US 20070191846A1
• Time in Patent Office: 1,659 Days
• Field of Search: 606250-265, 606/278, 606/279, 606/86.A, 606/914, 606/266, 606/267, 606/272
• US Class Current: 606/279
• CPC Class Codes: A61B 17/7004 with a cross-section which varies along its length A61B17/7019 takes precedence
• CPC Class Codes: A61B 17/7005 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit in the screw or hook heads
• CPC Class Codes: A61B 17/7008 with parts of, or attached to, the longitudinal elements, bearing against an outside of the screw or hook heads, e.g. nuts on threaded rods A61B17/7007 takes precedence
• CPC Class Codes: A61B 17/7014 with means for adjusting the distance between two screws or hooks
• CPC Class Codes: A61B 17/7052 of variable angle or length
• CPC Class Codes: A61B 2017/00535 pneumatically or hydraulically operated A61B2017/22051, A61B2090/401 take precedence
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence

Abstract

A spinal rod having first and second end members. The end members may be flexible or rigid. An expandable intermediate section is positioned between the first and second end members. The intermediate section may be axially expandable upon the introduction of a substance into a port that may be located in either of the first and second end members or the intermediate section. The intermediate section may be expandable between a first size, where the first and second end members are spaced a first distance apart, and a second enlarged size, where the first and second end members are spaced a second greater distance apart.

Claims

1. A method of supporting vertebral members, the method comprising the steps of:

positioning a rod in proximity to the vertebral members while the rod is in a first orientation, the rod including first and second coupling members positioned at opposing ends of an expandable intermediate portion;

introducing a substance into an interior of the intermediate portion of the rod;

increasing a length of the rod by axially expanding the intermediate portion and separating the first and second coupling members with the expansion causing the first and second coupling members to seat into anchors mounted to the vertebral members;

applying a distraction force to the vertebral members by inserting an additional amount of the substance into the interior of the intermediate portion of the rod when the coupling members are seated into the anchors and prevented from moving beyond the anchors;

after increasing the length of the rod, securing the first and second coupling members to the anchors mounted to the vertebral members.

2. The method of claim 1 wherein increasing the length of the rod and separating the first and second coupling members comprises unfolding a wall.

3. The method of claim 1 wherein increasing the length of the rod and separating the first and second coupling members comprises extending concentric columns.

4. The method of claim 1 further comprising causing the substance to cure after the substance is introduced into the interior of the rod.

5. The method of claim 4 further comprising securing the first and second coupling member prior to causing the substance to cure.

6. A method of supporting vertebral members, the method comprising the steps of:

filling an interior region of a spinal rod with a substance and increasing an axial length of the spinal rod by expanding the interior region between first and second members and exerting an expansion force to separate the first and second members to a spaced apart configuration;

separating the first and second members and seating the first and second members in anchors mounted to the vertebral members with a flange on the first member contacting against a first one of the anchors and a flange on the second member contacting against a second one of the anchors, the flanges being wider than portions of the first and second members seated in the anchors;

applying a distraction force to the vertebral members by filling the interior region with more of the substance; and

securing the first and second members to the anchors mounted to the vertebral members while the first and second members are in the spaced apart configuration.

7. The method of claim 6 wherein inserting the substance into the interior region of the spinal rod comprises inserting the substance through one of the first and second members.

8. The method of claim 6 further comprising causing the substance to cure after the substance is introduced into the interior region.

9. The method of claim 8 further comprising securing the first and second members to the anchors mounted to the vertebral members prior to causing the substance to cure.