System for diagnosing reagent solution quality

• US 7,776,265 B2
• Filed: 03/18/2004
• Issued: 08/17/2010
• Est. Priority Date: 03/18/2004
• Status: Active Grant

• Current Assignee: Cummins Filtration Incorporated (Cummins Incorporated)
• Original Assignee: Cummins Filtration Incorporated (Cummins Incorporated)
• Inventors: White, Gregory R., Berryhill, Ross C.
• Primary Examiner(s): Warden; Jill
• Assistant Examiner(s): HYUN, PAUL SANG HWA
• Application Number:
  US10/803,396
• Publication Number:
  US 20050207936A1
• Time in Patent Office: 2,343 Days
• Field of Search: 731/146.9, 731/147.1, 731/147.5, 422/68.1, 700/55, 702/199
• US Class Current: 422/68.1
• CPC Class Codes: B01D 2257/404 Nitrogen oxides other than dinitrogen oxide
• CPC Class Codes: B01D 53/9495 Controlling the catalytic process
• CPC Class Codes: F01N 11/00 Monitoring or diagnostic devices for exhaust-gas treatment apparatus , e.g. for catalytic activity safety, indicating or supervising devices for internal combustion engines F02B77/08; testing of machines G01M13/00
• CPC Class Codes: F01N 2550/05 Systems for adding substances into exhaust
• CPC Class Codes: F01N 2570/14 Nitrogen oxides
• CPC Class Codes: F01N 2610/02 the substance being ammonia or urea
• CPC Class Codes: F01N 2610/08 with prior mixing of the substances with a gas, e.g. air
• CPC Class Codes: F01N 2610/10 the substance being heated, e.g. by heating tank or supply line of the added substance
• CPC Class Codes: F01N 2610/1486 Means to prevent the substance from freezing
• CPC Class Codes: F01N 2900/0404 using a data filter
• CPC Class Codes: F01N 2900/0422 measuring the elapsed time
• CPC Class Codes: F01N 2900/1806 Properties of reducing agent or dosing system
• CPC Class Codes: F01N 2900/1811 Temperature
• CPC Class Codes: F01N 2900/1814 Tank level
• CPC Class Codes: F01N 2900/1818 Concentration of the reducing agent
• CPC Class Codes: F01N 3/208 Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
• CPC Class Codes: F02B 37/00 Engines characterised by provision of pumps driven at least for part of the time by exhaust
• CPC Class Codes: F02D 41/0235 in relation with the state of the exhaust gas treating apparatus control of exhaust gas treating apparatus per se F01N
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A system for diagnosing the quality of a reagent solution may comprise a reagent solution source for supplying the reagent solution to an emissions catalyst of an internal combustion engine. Means may be provided for determining a quality value corresponding to the quality of the reagent solution. A first filter may receive the quality value and produce a first filtered quality value, and a first comparator may compare the filtered quality value to a threshold and produce a fault value if the first filtered quality value crosses the threshold. Alternatively or additionally, a second filter may receive the quality value and produce a second filtered quality value. A second comparator may compare a difference between the first and second filtered quality values to another threshold and produce another fault value if the difference crosses that threshold.

Claims

1. A system for diagnosing the quality of a reagent solution, comprising:

a reagent solution source configured to supply the reagent solution to an emissions catalyst of an internal combustion engine, means for determining a quality value corresponding to the quality of the reagent solution,

a long run averaging filter configured to receive the quality value and produce a long run average of the quality value,

a short run averaging filter configured to receive the quality value and produce a short run average of the quality value,

a comparator configured to compare a difference between the long run average of the quality value and the short run average of the quality value to a first threshold and produce a fault value if the difference crosses the first threshold,

a temperature sensor configured to produce a temperature signal indicative of a temperature of the reagent solution, and

a threshold determining circuit configured to produce the first threshold as a function of the temperature signal.

2. The system of claim 1 further comprising:

a memory and,

a fault detection timer configured to activate upon receipt of the fault value and to log the fault value in the memory when the fault detection timer expires after activation thereof.

3. The system of claim 2 wherein the fault detection timer has an enable input configured to receive an enable value,

and wherein the fault detection timer is configured to log the fault value in the memory only if the enable value is active and to otherwise not log the fault value in the memory.

4. The system of claim 3 further comprising:

a temperature sensor configured to produce a temperature signal indicative of a temperature of the reagent solution, and

a control circuit responsive to the temperature signal to activate the enable value if the temperature of the reagent solution is above a first predefined temperature.

5. The system of claim 4 further comprising a heater configured to heat the reagent solution,

wherein the control circuit is responsive to the temperature signal to deactivate the enable value and activate the heater if the temperature of the reagent solution is below the first predefined temperature.

6. The system of claim 5 further comprising means for determining a level of the reagent solution within the reagent solution source, wherein the control circuit is configured to monitor the temperature signal after activating the heater and to deactivate the heater and activate the enable value if a difference between the liquid level of the reagent solution when the temperature of the reagent solution is above a second predefined temperature greater than the first predefined temperature and an expected liquid level is less than a threshold level.

7. The system of claim 5 wherein the control circuit is configured to monitor the temperature signal after activating the heater and to reset a timer when the temperature of the reagent solution is above a second predefined temperature greater than the first predefined temperature, and to then deactivate the heater and activate the enable value when the timer times out.

8. The system of claim 5 further comprising means for monitoring a change in concentration of the reagent solution over a predefined time period,

and wherein the control circuit is configured to monitor the temperature signal after activating the heater and to deactivate the heater and activate the enable value if the change in concentration of the reagent solution over the predefined time period is less than a concentration threshold when the temperature of the reagent solution is above a second predefined temperature.

9. The system of claim 1 wherein the comparator is configured to a compare the difference between the long run average of the quality value and the short run average of the quality value to a second threshold different from the first threshold and to produce the fault value if the difference crosses the second threshold.

10. The system of claim 9 wherein a range of acceptable quality values is defined between the first and second thresholds;

and wherein the comparator is configured to produce the fault value if the difference is outside the range of acceptable quality values.

11. The system of claim 10 further comprising:

a threshold determining circuit configured to produce the first threshold and the second threshold each as a function of the temperature signal.

12. The system of claim 11 further comprising:

a memory and,

a fault detection timer configured to activate upon receipt of the fault value and to log the fault value in the memory when the fault detection timer expires after activation thereof.

13. The system of claim 12 wherein the fault detection timer has an enable input configured to receive an enable value,

and wherein the fault detection timer is configured to log the fault value in the memory only if the enable value is active and to otherwise not log the fault value in the memory.

14. The system of claim 13 further comprising:

a heater configured to heat the reagent solution, and

a control circuit responsive to the temperature signal to activate the enable value if the temperature of the reagent solution is above a first predefined temperature, and to otherwise activate the heater and deactivate the enable value.

15. The system of claim 14 further comprising:

means for determining a level of the reagent solution within the reagent solution source, and

means for monitoring a change in concentration of the reagent solution over a predefined time period,

wherein the control circuit is configured to monitor the temperature signal after activating the heater and to deactivate the heater and activate the enable value if at least one of the following conditions thereafter occur;

a difference between the liquid level of the reagent solution when the temperature of the reagent solution is above a second predefined temperature greater than the first predefined temperature and an expected liquid level is less than a threshold level,

a timer is reset when the temperature of the reagent solution is above the second predefined temperature and the timer thereafter times out, and

the change in concentration of the reagent solution over the predefined time period is less than a concentration threshold when the temperature of the reagent solution is above the second predefined temperature.

16. The system of claim 1 further comprising:

a fault lamp; and

a control circuit responsive to the fault value to illuminate the fault lamp.

17. The system of claim 1 further comprising:

a wireless transceiver; and

a control circuit responsive to the fault value to transmit the fault value to a remote receiver via the wireless transceiver.

18. The system of claim 1 further comprising:

a fuel system responsive to a fuel control signal to supply fuel to the engine; and

a control circuit responsive to the fault value to modify engine performance by modifying the fuel control signal.