Hydraulic stepless speed changing device

• US 7,779,630 B2
• Filed: 09/14/2004
• Issued: 08/24/2010
• Est. Priority Date: 08/24/2004
• Status: Expired due to Fees

• Current Assignee: Yanmar Company Limited (Yanmar Holdings Co., Ltd.)
• Original Assignee: Yanmar Company Limited (Yanmar Holdings Co., Ltd.)
• Inventors: Sakamoto, Kunihiko
• Primary Examiner(s): Lopez; F. Daniel
• Application Number:
  US11/574,228
• Publication Number:
  US 20080041049A1
• Time in Patent Office: 2,170 Days
• Field of Search: 604/44, 604/47, 604/49
• US Class Current: 60/445
• CPC Class Codes: F04B 1/324 by changing the inclination of the swash plate
• CPC Class Codes: F15B 2211/20553 with pilot circuit, e.g. for controlling a swash plate
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F16H 61/427 Motor capacity control by mechanical control means, e.g. by levers or pedals
• CPC Class Codes: F16H 61/437 Pump capacity control by mechanical control means, e.g. by levers or pedals
• CPC Class Codes: F16H 61/472 for achieving a target output torque

Abstract

It is an object to accurately control swash plate angles of movable swash plates of a hydraulic pump and/or a hydraulic motor. In a hydraulic stepless speed changing device, a hydraulic pump and/or a hydraulic motor, at least one of which is of a variable displacement type, and a hydraulic servo mechanism for controlling swash plate angles of movable swash plates of the hydraulic pump and/or the hydraulic motor are integrated and the movable swash plates are tilted thorough operation of a speed change operation lever. Load control mechanisms are formed by integrally providing actuators having a cylinder, a spool, and the like for sliding speed change drive members to the speed reduction side, the speed change drive members tilting the movable swash plates of the hydraulic servo mechanism. The load control mechanisms are actuated by pressurized oil led from a main oil path of a closed circuit formed by connecting the hydraulic pump and the hydraulic motor to the actuators.

Claims

1. A hydraulic stepless speed changing device, comprising:

a variable displacement hydraulic pump having a movable pump swash plate;

a variable displacement hydraulic motor having a movable motor swash plate;

a closed circuit including a main oil path connecting the hydraulic pump and the hydraulic motor to each other;

a hydraulic servo mechanism for controlling swash plate angles of the respective movable pump and motor swash plates, wherein the hydraulic servo mechanism includes;

a pump speed change drive member for tilting the pump swash plate according to operation of a pump speed change operation lever, and

a motor speed change drive member for tilting the motor swash plate according to operation of a motor speed change operation lever;

a housing incorporating the hydraulic pump, the hydraulic motor, the closed circuit and the hydraulic servo mechanism together;

a pump load control mechanism formed on the housing on the hydraulic pump side of the hydraulic servo mechanism, wherein the pump load control mechanism includes;

a cylinder to and from which the pressurized oil in the main oil path is supplied and discharged,

a slide member slidably inserted in the cylinder and adapted to be engaged with the pump speed change drive member, and

an elastic member for biasing the slide member to one end side of the slide member,

wherein the main oil path communicates with the one end side of the slide member, and

wherein pressurized oil led from the main oil path to the cylinder of the pump load control mechanism moves the slide member against a biasing force of the elastic member so as to engage the slide member with the pump speed change drive member and to further move the slide member and the pump speed change drive member, thereby tilting the pump swash plate in a direction for reducing an output speed of the hydraulic motor independently of the tilting operation through the pump speed change operation lever; and

a motor load control mechanism formed on the housing on the hydraulic motor side of the hydraulic servo mechanism, wherein the motor load control mechanism includes;

a cylinder to and from which pressurized oil in the main oil path is supplied and discharged,

a slide member slidably inserted in the cylinder and adapted to be engaged with the motor speed change drive member, and

an elastic member or a hydraulic force provided for biasing the slide member to one end side of the slide member,

wherein the main oil path communicates with the one end side of the slide member,

wherein pressurized oil led from the main oil path to the cylinder of the motor load control mechanism moves the slide member against a biasing force of the elastic member or the hydraulic force so as to engage the slide member with the motor speed change drive member and to further move the slide member and the motor speed change drive member, thereby tilting the motor swash plate independently of the tilting operation through the motor speed change operation lever, and

wherein, when hydraulic pressure in the main oil path is increased so as to cause excessive load on a prime mover for driving the hydraulic pump, at least one of the pump load control mechanism and the motor load control mechanism is actuated by the pressurized oil led from the main oil path into the corresponding cylinder so as to tilt the pump or motor swash plate in the direction for reducing the output speed of the hydraulic motor, thereby controlling the load.

2. The hydraulic stepless speed changing device according to claim 1, wherein at least one of the pump load control mechanism and the motor load control mechanism includes a pin for pressing the slide member when it receives the pressurized oil in the main oil path is provided to one end side of a cylinder hole of the cylinder, in which the slide member is inserted, and charge pressure is introduced to the other end side of the cylinder hole to resist the pressing of the slide member by the pin.

3. The hydraulic stepless speed changing device according to claim 2, wherein at least one of the pump load control mechanism and the motor load control mechanism includes an inner cylinder provided to a portion of the cylinder hole, wherein a pin hole is formed in the inner cylinder, wherein the pin is inserted into the pin hole while being in close contact with an inner wall of the pin hole, and one end portion of the pin is in contact with the face of the slide member opposite to the elastic member or hydraulic force.

4. The hydraulic stepless speed changing device according to claim 1, wherein the pump load control mechanism controls the swash plate angle of the movable swash plate of the hydraulic pump so that traction of the hydraulic speed changing device during low-speed traveling becomes substantially half of traction of an engine horsepower.

5. The hydraulic stepless speed changing device according to claim 1, wherein a reverse-side capacity of the hydraulic pump is restricted to make a corner horsepower slightly lower than an engine output and thus a relief pressure curve in a hydraulic motor control region during reverse traveling substantially agrees with an engine horsepower curve without exceeding it.

6. The hydraulic stepless speed changing device according to claim 1, wherein at least one of the pump load control mechanism and the motor load control mechanism includes a stopper portion formed to protrude from an inner wall of the cylinder to restrict a sliding movement of the slide member so as to restrict the tilt of the pump or motor swash plate to the speed reduction side.

7. The hydraulic stepless speed changing device according to claim 1, further comprising:

a neutral position retaining mechanism for retaining the pump speed change drive member so as to retain the pump swash plate at a neutral position.

8. The hydraulic stepless speed changing device according to claim 1, wherein the pump speed change operation lever and the motor speed change operation lever are operatively associated with each other so that the pump speed change operation lever is operable to tilt the pump swash plate only when the motor swash plate is set at a swash plate angle for realizing a maximum displacement of the hydraulic motor, and that the motor speed change operation lever is operable to tilt the motor swash plate only when the pump swash plate is set at a swash plate angle for realizing a maximum displacement of the hydraulic pump.

9. The hydraulic stepless speed changing device according to claim 8, wherein the pump load control mechanism is actuatable to tilt the pump swash plate only when the motor swash plate is set at the swash plate angle for realizing the maximum displacement of the hydraulic motor, and wherein the motor load control mechanism is actuatable to tilt the motor swash plate only when the pump swash plate is set at the swash plate angle for realizing the maximum displacement of the hydraulic pump.