Multi-axis panel saw

• US 7,779,737 B2
• Filed: 08/12/2004
• Issued: 08/24/2010
• Est. Priority Date: 08/12/2004
• Status: Expired due to Fees

• Current Assignee: The Chisel Works, LLC
• Original Assignee: The Chisel Works, LLC
• Inventors: Adams, Jason O., Newman, Robert Charles Jr.
• Primary Examiner(s): Choi; Stephen
• Application Number:
  US10/918,609
• Publication Number:
  US 20060032356A1
• Time in Patent Office: 2,203 Days
• Field of Search: 834/85, 834/86, 834/712, 834/89, 835/13, 834/713, 834/83, 834/87, 834/88, 834/84, 834/861, 30371-378
• US Class Current: 83/485
• CPC Class Codes: B23D 45/046 the pivoted lever being mounted on a carriage
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B27B 5/075 characterised by having a plurality of saw blades, e.g. turning about perpendicular axes
• CPC Class Codes: Y10T 83/7693 Tool moved relative to work-support during cutting
• CPC Class Codes: Y10T 83/7763 Tool carrier reciprocable rectilinearly
• CPC Class Codes: Y10T 83/7768 With means to adjust path of reciprocation
• CPC Class Codes: Y10T 83/7784 With means to rotate tool

Abstract

A panel saw has a first cutting blade for cutting stock in a first axis and a second cutting blade for cutting the stock in a second axis. The first blade moveable from a cutting position to a position in which stock can be slid between the cutting blade and a supporting frame of the panel saw. The panel saw allows repeated cross cuts and rip cuts without changing the cutting location of the first cutting blade. A control system is configured to retract the first cutting blade from contact with the stock if the current draw exceeds a value. The control system may also retract a cutting blade when it senses the end of a panel being cut.

Claims

1. An apparatus for cutting panelized material in two axes, comprising:

a frame defining a plane having a longitudinal X axis and a lateral Y axis, the frame adapted to support a back surface of the panelized material;

a guide shelf adjacent to a lower edge of the frame and generally perpendicular to the plane for supporting a side edge of the panelized material to be cut;

a first guide rail and a second guide rail coupled to the frame, each guide rail aligned generally parallel to the plane and spaced apart from the frame and generally perpendicular to a longitudinal axis of the guide shelf;

a first movable platform coupled to the first rail for movement parallel to the frame Y axis, the first moveable platform generally parallel to the plane; and

a second movable platform coupled to the second rail for movement parallel to the frame Y axis;

a first machining tool comprising a housing pivotably coupled to the first platform at a pivot point, and a biasing mechanism, the biasing mechanism pivotably coupled to the housing and coupled to the first platform, whereby the housing of the first machining tool is moveable via the biasing mechanism between an extended position and a retracted position with respect to the first platform and wherein the biasing mechanism is adapted to apply a first torque on the housing about the pivot point to secure the housing in the extended position and wherein the biasing mechanism is adapted to apply a counter posing second torque on the housing about the pivot point to secure the housing in the retracted position.

2. The apparatus for cutting panelized material of claim 1, wherein the first machining tool further comprises a first cutting blade and a first output shaft, wherein the first output shaft is adapted to axially support the first cutting blade.

3. The apparatus for cutting panelized material of claim 2, wherein the first output shaft rotates about an axis of rotation parallel to the plane and the first output shaft is moveable between an extended position and a retracted position with respect to the plane.

4. The apparatus for cutting panelized material of claim 2, wherein the first cutting blade has a plurality of generally radially oriented teeth spaced about an axis of rotation.

5. The apparatus for cutting panelized material of claim 4, wherein the first cutting blade is moveable between an extended position and a retracted position.

6. The apparatus for cutting panelized material of claim 5, wherein the biasing mechanism is a positioning mechanism coupled between the housing and the first platform, and wherein the biasing mechanism secures the axis of rotation of the first cutting blade in the extended position and the retracted position.

7. The apparatus for cutting panelized material of claim 2, wherein the first output shaft is perpendicular to the plane and rotates about an axis of rotation perpendicular to the plane.

8. The apparatus for cutting panelized material of claim 2, wherein the first machining tool comprises a first electric motor.

9. The apparatus for cutting panelized material of claim 5, wherein the biasing mechanism is a positioning means coupled between the housing and the first platform, and wherein the biasing mechanism secures the axis of rotation of the first cutting blade in a plurality of positions with respect to the plane.

10. The apparatus for cutting panelized material of claim 5, wherein the biasing mechanism comprises a bi-stable mechanism.

11. The apparatus for cutting panelized material of claim 5, wherein in the retracted position, the first cutting blade is spaced from the plane to allow panelized material to be inserted therebetween, and in the extended position at least a portion of the first cutting blade extends through the plane.

12. The apparatus for cutting panelized material of claim 1, wherein the first and second rails are generally parallel to each other.

13. The apparatus for cutting panelized material of claim 1, wherein the first and second guide rails are rigidly secured to the frame.