Water conservation safety shut-off valve

• US 7,779,852 B2
• Filed: 10/12/2007
• Issued: 08/24/2010
• Est. Priority Date: 10/12/2006
• Status: Expired due to Fees

• Current Assignee: Castlebridge Enterprises, Inc.
• Original Assignee: Castlebridge Enterprises, Inc.
• Inventors: Burlage, Roger A., Burlage, Brian J.
• Primary Examiner(s): Lee; Kevin L
• Application Number:
  US11/871,300
• Publication Number:
  US 20080087330A1
• Time in Patent Office: 1,047 Days
• Field of Search: 137/1, 137/624.11, 137/460, 137/456, 251/68
• US Class Current: 137/1
• CPC Class Codes: F16K 17/20 Excess-flow valves actuated in consequence of shock or similar extraneous influence F16K17/36
• CPC Class Codes: F17D 5/06 using electric or acoustic means
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/7723 Safety cut-off requiring reset
• CPC Class Codes: Y10T 137/7727 Excessive flow cut-off
• CPC Class Codes: Y10T 137/8225 Position or extent of motion indicator
• CPC Class Codes: Y10T 137/86389 Programmer or timer

Abstract

The present invention is a water conservation safety shut-off valve assembly for use on locations which normally have intermittent water usage but need to indicate when there is constant water usage, such as a leak. The valve assembly has a valve body with a fluid pathway and a valve plug held in an open position allowing water to flow through the pathway. As water flows through the pathway, a flow detection switch monitors water flowing through the pathway and begins timing duration of water flowing through the pathway. If the water flow through the pathway stops, the timer value is reset to zero. If the water flows through the pathway, and the timer circuit reaches a predetermined value, the valve closes the pathway, stopping the flow of water through the valve assembly.

Claims

1. A fluid shut-off valve assembly comprising:

a valve body having a fluid passageway;

a valve plug adapted to close-off the fluid passageway;

a flow detection switch having a flow sensor with a variable actuation set point, the flow sensor adapted to detect fluid flow through the fluid passageway;

a timer electrically connected to the flow detection switch, the timer activated by the flow detection switch and adapted to time duration of fluid flowing through the fluid passageway;

the timer further adapted to time out to cause the valve plug to close-off the fluid passageway to prevent fluid waste; and

the flew sensor notifies the timer of a fluid flow event exceeding the actuation set point.

2. The fluid shut-off valve assembly of claim 1 wherein the flow sensor further comprises a piston displaced by fluid flow through the fluid passageway.

3. The fluid shut-off valve assembly of claim 2 wherein the flow sensor further comprises a reed switch adapted to be magnetically activated by the piston, the reed switch adapted to communicate electrically with the timer to notify the timer of a fluid flow event.

4. The fluid shut-off valve assembly of claim 3 wherein the piston within the flow sensor may be reset to a neutral position in a nonfluid flow event.

5. The fluid shut-off valve assembly of claim 1 further comprising an electrical generating system that generates electricity by rotating a rotor of a generator with fluid passing through the fluid passageway.

6. The fluid shut-off valve assembly of claim 1 further comprising an electrical storage device for storing generated electricity.

7. The fluid shut-off valve assembly of claim 1 wherein the valve plug has a catch released by an electrical solenoid.

8. The fluid shut-off valve assembly of claim 5 wherein the flow detection switch is powered by the electrical generating system.

9. A water shut-off valve assembly comprising:

a valve body having a water passageway;

a valve plug biased to close-off the water passageway;

a flow detection device associated with the water passageway and having a magnetically actuated switch, wherein the switch is actuated upon detection of water flow;

a timer electrically connected to the magnetically actuated switch, the timer activated by the flow detection device and adapted to time duration of water flow;

the timer further adapted to time out and trigger the valve plug to stop water flow to prevent water waste; and

the flow detection device signals the timer to reset when a nonwater flow event is detected.

10. The water shut-off valve assembly of claim 9 wherein the flow detection device further comprises a piston adapted to actuate the magnetically actuated switch upon being displaced by fluid flow through the water passage.

11. The water shut-off valve assembly of claim 9 wherein the magnetically actuated switch signals the timer when water flow through the flow detection device meets or exceeds a variable actuation set point for the flow detection device.

12. The water shut-off valve assembly of claim 9 wherein a solenoid actuated by the timer releases a plunger from a detent in the valve plug to release the valve plug.

13. A method of conserving fluids comprising the steps of:

providing a shut-off valve, the valve including a valve body having a fluid flow path, a valve plug, a flow detection switch having a flow sensor, and a timer electrically connected to the flow detection switch;

moving the valve plug out of the fluid flow path;

sensing fluid flow through the fluid flow path using the flow sensor;

activating the timer by sending a signal from the flow detection switch to the timer during a fluid flow event;

setting an actuation set point for notifying the timer of the fluid flow event exceeding the actuation set point of the flow detection switch; and

releasing the valve plug into the fluid flow path to obstruct fluid flow through the shut-off valve to prevent fluid waste upon the timer timing out.

14. The method of conserving fluids of claim 13 further comprising the step of displacing a piston in the flow detection switch.

15. The method of conserving fluids of claim 14 further comprising the step of actuating magnetically a reed switch by displacing the piston to notify electronically the timer of the fluid flow event.

16. The method of conserving fluids of claim 15 further comprising the step of sensing a nonfluid flow event with the piston for moving the reed switch to a deactivated position.

17. The method of conserving fluids of claim 13 further comprising the step of generating electricity with fluids passing through the shut-off valve for powering electronics within the shut-off valve.

18. The method of conserving fluids of claim 13 further comprising the step resetting the timer with the flow detection switch upon sensing the nonfluid flow event.

19. A method of reducing water loss through leaky appliances comprising the steps of:

connecting an automated shut-off valve to a water supply line;

monitoring water flow through the automated shut-off valve with a flow detection device having a magnetically actuated switch;

switching the magnetically actuated switch by moving a piston with water passing through a fluid passageway of the shut-off valve;

timing, duration of water flow exceeding an actuation set point of the flow detection device with a timer;

moving a valve plug into the fluid passageway to obstruct water flow through the automated shut-off valve to prevent water waste upon the timer timing out; and

resetting the timer upon the flow detection device detecting a nonflow event.

20. The method of claim 19 further comprising the step of maintaining water pressure through the fluid passageway by keeping the fluid passageway unobstructed during a water flow event.

21. The method of claim 19 further comprising the step of charging a depletable energy source by passing water by an impeller for electrically actuating a solenoid adapted to release the valve plug into the fluid passageway.