Surgical instrument with laterally moved shaft actuator coupled to pivoting articulation joint

• US 7,780,054 B2
• Filed: 07/19/2005
• Issued: 08/24/2010
• Est. Priority Date: 02/18/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Wales, Kenneth S.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): LOW, LINDSAY M
• Application Number:
  US11/184,159
• Publication Number:
  US 20060190029A1
• Time in Patent Office: 1,862 Days
• Field of Search: 2271751-1821, 227/19, 606/219, 403/52
• US Class Current: 227/175.1
• CPC Class Codes: A61B 1/0051 with controlled bending of insertion part
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence
• CPC Class Codes: A61B 2017/00876 magnetic
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2933 camming or guiding means

Abstract

A surgical instrument particularly suited to endoscopic use articulates an end effector by including a laterally sliding member in a proximal portion of a shaft that pivots the end effector to a selected side. Differentially opposing actuating forces (e.g., hydraulic, fluidic, mechanical) act against the laterally sliding member without binding by incorporating guidance mechanisms between the laterally sliding member and a frame of the shaft.

Claims

1. A surgical instrument, comprising:

an end effector including a proximal camming surface;

an elongate shaft including a frame defining a lateral recess aligned with a longitudinal axis;

an articulation joint pivotally attaching the end effector to the distal end of the elongate shaft;

a slide bar within the lateral recess having a distal end engaged to the proximal camming surface of the end effector, wherein the slide bar defines a longitudinal axis, wherein the slide bar is slidable laterally relative to the elongate shaft from a first position to a second position to articulate the end effector, wherein the longitudinal axis of the slide bar is parallel to the longitudinal axis of the elongate shaft when the slide bar is in the first position, wherein the longitudinal axis of the slide bar is also parallel to the longitudinal axis of the elongate shaft when the slide bar is in the second position such that the longitudinal axis of the slide bar is shifted laterally when the slide bar is slid from the first position to the second position;

a first actuator positioned in the lateral recess on a selected lateral side of the slide bar; and

a handle portion proximally attached to the elongate shaft and operably configured to differentially control the first actuator to laterally slide the slide bar relative to the elongate shaft from the first position to the second position and thereby pivot the articulation joint and end effector.

2. The surgical instrument of claim 1, wherein the first actuator comprises a first longitudinal moving member positioned adjacent in a lateral plane of motion of the slide bar and including a plurality of inwardly directed lateral camming surfaces, the slide bar including a corresponding plurality of outwardly directed lateral camming surfaces, wherein movement of the first longitudinal moving member in a selected one of distal and proximal longitudinal movement causes the slide bar to move laterally away, wherein movement of the first longitudinal moving member in the opposite direction allows movement of the slide bar toward the first longitudinal moving member.

3. The surgical instrument of claim 2, further comprising a second actuator, wherein the second actuator comprises a second longitudinal moving member positioned adjacent in the lateral plane of motion of the slide bar opposite the first longitudinal moving member and including a plurality of inwardly directed lateral camming surfaces, the slide bar including a corresponding plurality of outwardly directed lateral camming surfaces, wherein movement of the second longitudinal moving member in a selected one of distal and proximal longitudinal movement causes the slide bar to move laterally away and wherein movement of the second longitudinal moving member in the opposite direction allows movement of the slide bar toward the second longitudinal moving member.

4. The surgical instrument of claim 1, further comprising a rotatable link aligned in parallel to the slide bar and radially coupled thereto wherein a rotation of the rotatable link imparts a lateral translation to the slide bar.

5. The surgical instrument of claim 1, further comprising:

a second actuator, wherein the first and second actuators comprise respectively first and second buckling members on opposing lateral sides of the slide bar, each buckling member including at least one longitudinally positionable attachment point; and

an articulation control operatively configured to differentially position the at least one longitudinally positionable attachment point of the first and second buckling members.

6. The surgical instrument of claim 1, wherein the first actuator comprises a first electromagnet laterally adjacent to the slide bar wherein the slide bar includes a magnetic target.

7. The surgical instrument of claim 6, further comprising and left actuators comprises a second electromagnet laterally adjacent to the slide bar and opposite of the first electromagnet, the magnetic target comprising a ferrous target.

8. The surgical instrument of claim 6, wherein the slide bar includes a magnet, the first electromagnet operatively configured to selectively produce a positive and a negative magnetic field.

9. The surgical instrument of claim 1, wherein the proximal camming surface of the end effector comprises a gear segment and the distal end of the slide bar comprises a gear rack.

10. The surgical instrument of claim 9, further comprising a locking member in the elongate shaft selectively distally longitudinally translating to engage the gear segment of the end effector locking articulation joint.

11. The surgical instrument of claim 10, further comprising an articulation control, wherein the locking member is distally biased and includes a proximal pin, the articulation control including a toothed surface that cams the proximal pin proximally during actuation and allows the proximal pin to distally move into a corresponding tooth root of the toothed surface when the articulation control stops.

12. The surgical instrument of claim 1, wherein the proximal camming surface of the end effector comprises a proximally directed camming recess that receives the distal end of the slide bar.

13. A surgical instrument, comprising:

an end effector having a proximal camming surface;

an elongate shaft attached to the end effector and including a frame defining a lateral recess aligned with a longitudinal axis;

an articulation joint pivotally attaching the end effector to the distal end of the elongate shaft;

a slide bar within the lateral recess having a distal end engaged to the proximal camming surface of the end effector, wherein the slide bar defines a longitudinal axis, wherein the slide bar is movable laterally within the elongate shaft;

right and left actuators on respective sides of the slide bar in the lateral recess;

a handle portion proximally attached to the elongate shaft; and

an articulation control operable to differentially position the right and left actuators to shift the longitudinal axis of the slide bar laterally from a first position to a second position, thereby laterally displacing the slide bar to articulate the end effector, wherein the longitudinal axis of the slide bar is parallel to the longitudinal axis of the elongate shaft when the longitudinal axis of the slide bar is in the first position, wherein the longitudinal axis of the slide bar is still parallel to the longitudinal axis of the elongate shaft when the longitudinal axis of the slide bar is in the second position.

14. The surgical instrument of claim 13, wherein the left and right actuators comprise buckling members.

15. The surgical instrument of claim 13, wherein the slide bar further comprises lateral camming surfaces, the left and right actuators further comprise opposing camming members positioned to differentially contact the slide bar.