Catheter

• US 7,780,693 B2
• Filed: 06/27/2002
• Issued: 08/24/2010
• Est. Priority Date: 06/27/2001
• Status: Active Grant

• Current Assignee: Salviac Ltd. (Abbott Laboratories Incorporated)
• Original Assignee: Salviac Ltd. (Abbott Laboratories Incorporated)
• Inventors: Brady, Eamon, Neilan, John, Vale, David
• Primary Examiner(s): Nguyen; Anhtuan T
• Assistant Examiner(s): Houston; Elizabeth
• Application Number:
  US10/180,980
• Publication Number:
  US 20030093106A1
• Time in Patent Office: 2,980 Days
• Field of Search: 606/108, 606/200, 606/107, 606/194, 623/1.12, 623/1.11, 604104-107
• US Class Current: 606/200
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2230/0006 circular
• CPC Class Codes: A61F 2230/0008 elliptical or oval
• CPC Class Codes: A61M 2025/0183 Rapid exchange or monorail catheters

Abstract

A delivery catheter 200 for rapid exchange delivery of an embolic protection filter 301 over a guidewire 22, and rapid exchange deployment of the filter 301 at a desired site in a vasculature. The delivery catheter 200 comprises a catheter body 2, a restraining sheath 10 and an elongate pull wire 9. The catheter body 2 comprises a proximal hypotube portion 5 and a radially offset distal spring pusher 6. The restraining sheath 10 is movable in a sliding manner relative to the catheter body 2 upon retraction of the wire 9, and the distal end of the pusher 6 is engageable with the filter 301 in a reception space 11 upon retraction of the sheath 10 to deploy the filter 301 out of the reception space 11. The pusher 6 has a guidewire lumen 16 and a proximal guidewire opening 17 for passage of the guidewire 22 through the lumen 16 and out through the proximal guidewire opening 17 in a rapid exchange manner.

Claims

1. A delivery catheter system comprising:

a guidewire,

an embolic protection filter comprising a tubular member for receiving the guidewire, and

a delivery catheter,

the delivery catheter comprising a catheter shaft, an engagement element and an operating element, the catheter shaft defining a proximal end, a distal end and a control lumen for the operating element;

the engagement element is attached to and extends distally from the catheter shaft, the engagement element comprising a proximal end, a distal end and a distal region adjacent the distal end;

a pod defining a reception space for the filter, the pod being slidable relative to the engagement element over the distal region of the engagement element upon operation of the operating element to facilitate deployment of the filter from within the reception space, the pod having a proximal end and a distal end; and

the engagement element is adapted for engaging the filter in the reception space upon sliding of the pod proximally relative to the engagement element;

wherein the engagement element defines a guidewire lumen therethrough for passage of the guidewire, the guidewire lumen being separate from the control lumen,

the engagement element and the filter are not attached to and can move independently of the guidewire,

the engagement element is slidable relative to the filter, the pod and the operating element,

the guidewire is separate from the operating element, and

the engagement element is adapted to slide completely within the pod, such that the distal end of the engagement element is proximal of the distal end of the pod.

2. A catheter system as claimed in claim 1 wherein a distal end of the catheter shaft is disconnected from a proximal end of the pod for movement of the pod relative to the catheter shaft.

3. A catheter system as claimed in claim 2 wherein the distal end of the catheter shaft is spaced proximally of the proximal end of the pod.

4. A catheter system as claimed in claim 3 wherein the catheter comprises a covering sleeve extending between the distal end of the catheter shaft and the proximal end of the pod.

5. A catheter system as claimed in claim 4 wherein the covering sleeve is mounted to the catheter shaft.

6. A catheter system as claimed in claim 5 wherein the pod is movable relative to the covering sleeve.

7. A catheter system as claimed in claim 4 wherein the covering sleeve is mounted to the pod.

8. A catheter system as claimed in claim 7 wherein the covering sleeve is movable relative to the catheter shaft.

9. A catheter system as claimed in claim 1 wherein the engagement element comprises a pusher.

10. A catheter system as claimed in claim 9 wherein the pusher comprises a coiled spring.

11. A catheter system as claimed in claim 9 wherein the pusher is of a high modulus of elasticity polymeric material.

12. A catheter system as claimed in claim 1 wherein the engagement element has a guidewire opening at a proximal end of the guidewire lumen.

13. A catheter system as claimed in claim 12 wherein the engagement element is configured for passage of a guidewire from the guidewire lumen through the guidewire opening substantially parallel to the longitudinal axis of the catheter shaft.

14. A catheter system as claimed in claim 13 wherein the longitudinal axis of the engagement element is substantially parallel to the longitudinal axis of the catheter shaft at least in the region of the guidewire opening.

15. A catheter system as claimed in claim 12 wherein the guidewire opening faces proximally.

16. A catheter system as claimed in claim 12 wherein the guidewire opening is located a substantial distance distally of a proximal end of the catheter for rapid exchange of the catheter over a guidewire.

17. A catheter system as claimed in claim 1 wherein the cross-sectional area of the operating element is small relative to the cross-sectional area of the catheter shaft along at least part of the length of the operating element.

18. A catheter system as claimed in claim 17 wherein the cross-sectional area of the operating element is small relative to the cross-sectional area of the catheter shaft in the region of a guidewire opening at a proximal end of the engagement element.

19. A claim system as claimed in claim 18 wherein the cross-sectional area of the operating element is small relative to the cross-sectional area of the catheter shaft for a distance of at least 10 mm proximally of the guidewire opening.

20. A catheter system as claimed in claim 19 wherein the cross-sectional area of the operating element is small relative to the cross-sectional area of the catheter shaft for a distance of at least 20 mm proximally of the guidewire opening.

21. A catheter system as claimed in claim 20 wherein the cross-sectional area of the operating element is small relative to the cross sectional area of the catheter shaft for a distance of at least 30 mm proximally of the guidewire opening.

22. A catheter system as claimed in claim 21 wherein the cross sectional area of the operating element is small relative to the cross-sectional area of the catheter shaft for a distance of at least 40 mm proximally of the guidewire opening.

23. A catheter system as claimed in claim 1 wherein the diameter of the operating element is in the range of from 0.008″

to 0.015″

.

24. A catheter system as claimed in claim 23 wherein the diameter of the operating element is in the range of from 0.01″

to 0.012″

.

25. A catheter system as claimed in claim 1 wherein the operating element comprises a control wire.

26. A catheter system as claimed in claim 25 wherein the operating element comprises a pull wire.

27. A catheter system as claimed in claim 1 wherein an operating element exits the control lumen at a location distally of a guidewire opening at a proximal end of the engagement element.

28. A catheter system as claimed in claim 1 wherein the operating element exits the control lumen at a location proximally of the guidewire opening.

29. A catheter system as claimed in claim 1 wherein the operating element exits the control lumen at a location adjacent the guidewire opening.

30. A catheter system as claimed in claim 1 wherein the catheter comprises means to guide passage of a guidewire through the guidewire opening.

31. A catheter system as claimed in claim 30 wherein the means to guide passage comprises a guide tube.

32. A catheter system as claimed in claim 31 wherein the guide tube is located at the guidewire opening.

33. A catheter system as claimed in claim 31 wherein the guide tube is mounted to the engagement element.

34. A catheter system as claimed in claim 1 wherein the guidewire lumen of the engagement element is offset radially from the control lumen of the catheter shaft.

35. A catheter system as claimed in claim 1 wherein the catheter shaft comprises a mounting piece for attaching the engagement element to the catheter shaft.

36. A catheter system as claimed in claim 35 wherein the mounting piece is more flexible than the catheter shaft and the engagement element.

37. A catheter system as claimed in claim 35 wherein the mounting piece is more stiff than the catheter shaft and the engagement element.

38. A catheter system as claimed in claim 35 wherein the mounting piece tapers proximally inwardly.

39. A catheter system as claimed in claim 35 wherein the mounting piece tapers distally inwardly.

40. A catheter system as claimed in claim 35 wherein the guidewire opening is provided by an opening in the mounting piece.

41. A catheter system as claimed in claim 1 wherein the distal end of the catheter shaft is located distally of the proximal end of the engagement element.

42. A catheter system as claimed in claim 1 wherein the engagement element comprises an engagement surface for engaging the filter in the reception space.

43. A catheter system as claimed in claim 42 wherein the engagement surface is provided by a distal end face of the engagement element.

44. A catheter system as claimed in claim 42 wherein the engagement surface extends circumferentially around the engagement element to define an “

O”

-shape.

45. A catheter system as claimed in claim 42 wherein the engagement surface extends partially circumferentially around the engagement element to define an “

U”

-shape.

46. A catheter system as claimed in claim 42 wherein the engagement surface is configured to engage the tubular member of the filter.

47. A catheter system as claimed in claim 1 wherein the operating element is attached to the pod.

48. A catheter system as claimed in claim 47 wherein the operating element is attached to an exterior surface of the pod.

49. A catheter system as claimed in claim 1 wherein the pod comprises a proximal portion and a distal portion, the distal portion defining the reception space.

50. A catheter system as claimed in claim 49 wherein the operating element is attached to the proximal portion.

51. A catheter system as claimed in claim 49 wherein the proximal portion and the distal portion are fixed together by means of a marker band.

52. A catheter system as claimed in claim 1 wherein the operating element is a control wire.

53. A catheter system as claimed in claim 52 wherein the operating element is a pull wire.

54. A catheter system as claimed in claim 52 wherein the operating element comprises a plurality of wires.

55. A catheter system as claimed in claim 54 wherein the wires are braided together along at least part of the length of the operating element.

56. A catheter system as claimed in claim 1 wherein the stiffness of the catheter shaft decreases distally.

57. A catheter system as claimed in claim 56 wherein the stiffness of the catheter shaft decreases from a point proximally of the guidewire opening to a point distally of the guidewire opening.

58. A catheter system as claimed in claim 56 wherein the stiffness decreases in a gradual manner.

59. A catheter system as claimed in claim 56 wherein the catheter shaft includes at least one slot in the catheter shaft.

60. A catheter system as claimed in claim 59 wherein the slot extends along the catheter shaft in a spiral.

61. A catheter system as claimed in claim 60 wherein the pitch of the spiral varies along the catheter shaft.

62. A catheter system as claimed in claim 1 wherein the pod is thin-walled.

63. A catheter system as claimed in claim 62 wherein the pod has a wall thickness in the range of from 0.0005″

to 0.00075″

.

64. A catheter system as claimed in any of claims 1 to 8, 9 to 11, 12 to 46, 47 to 63 wherein the pod is of the material polyethyleneterephthalate or polytetrafluoroethylene.