Stent and method for manufacturing the stent

• US 7,780,721 B2
• Filed: 08/31/2005
• Issued: 08/24/2010
• Est. Priority Date: 09/01/2004
• Status: Active Grant

• Current Assignee: Angiomed GmbH and Co Medizentechnik KG (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Jahrmarkt, Scott L., Slater, Charles R., Bales, Thomas O.
• Primary Examiner(s): Stewart; Alvin J.
• Application Number:
  US11/216,362
• Publication Number:
  US 20060064154A1
• Time in Patent Office: 1,819 Days
• Field of Search: 623/1.22, 623/1.15, 623/1.13, 623/1.18, 623/1.19, 623/1.2, 623/1.21
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/848 having means for fixation to the vessel wall, e.g. barbs
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/0864 Fixation of tendon or ligament between anchor elements, e.g. by additional screws in the anchor, anchor crimped around tendon
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91583 by a bridge, whereby at least one of its ends is connected along the length of a strut between two consecutive apices within a band
• CPC Class Codes: A61F 2002/9665 with additional retaining means
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

A stent includes a stent body having a circumference and struts disposed helically about the circumference. Each of the struts has a strut length and a ratio of a number of the struts around the circumference to the strut length is greater than 800 per inch, in particular, over 1000 per inch. A method for manufacturing a helical stent includes the steps of providing a stent body with struts disposed about the circumference thereof in turns and with bridges connecting the struts in adjacent turns. The stent body is expanded and, thereafter, some of the bridges, in particular, sacrificial bridges, are removed.

Claims

1. A stent, comprising:

struts joined together to form a series of helical turns and defining a circumference of the stent, a number of said struts in each of said turns being between 36 and 50, each of said struts having a strut length, the struts having first and second curved strut portions connecting adjacent straight strut portions, the second curved strut portions extending farther from the straight strut portions than the first curved strut portions; and

connecting bridges disposed between each of the series of helical turns, each connecting bridge having one bridge strut with first and second ends, the first bridge strut end connected directly to a second curved strut portion of one of the series of helical turns and the second bridge strut end connected directly to a second curved strut portion of an adjacent one of the series of helical turns, the connecting bridges having edges perpendicular to an axis of the stent,

a ratio of a number of said struts around said circumference to said strut length being greater than 800 per inch.

2. The stent according to claim 1, wherein said ratio is greater than 1000 per inch.

3. The stent according to claim 1, wherein a diameter of the stent is between approximately 4 mm and approximately 8 mm.

4. The stent according to claim 1, wherein a length of the stent is between approximately 25 mm and approximately 150 mm.

5. The stent of claim 1, the second curved strut portions having a longitudinal offset relative to a space between adjacent turns defined by the first curved strut portions.

6. The stent of claim 1, the first curved strut portions of adjacent turns not being connected to each other.

7. A stent, comprising:

struts joined together to form a series of helical turns and defining a circumference of the stent, a number of said struts in each of said turns being between 36 and 50, the struts having first and second curved strut portions connecting adjacent straight strut portions, the second curved strut portions extending farther from the straight strut portions than the first curved strut portions; and

connecting bridges disposed between each of the series of helical turns, each connecting bridge having one bridge strut with first and second ends, the first bridge strut end connected directly to a second curved strut portion of one of the series of helical turns and the second bridge strut end connected directly to a second curved strut portion of an adjacent one of the series of helical turns, the connecting bridges having edges perpendicular to an axis of the stent,

said struts having an M-D Ratio of greater than 800 per inch.

8. The stent according to claim 7, wherein said M-D Ratio is greater than 1000 per inch.

9. The stent according to claim 7, wherein said stent has:

a diameter between approximately 4 mm and approximately 8 mm; and

a length between approximately 25 mm and approximately 150 mm.

10. The stent of claim 7, the second curved strut portions having a longitudinal offset relative to a space between adjacent turns defined by the first curved strut portions.

11. The stent of claim 7, the first curved strut portions of adjacent turns not being connected to each other.

12. A stent, comprising:

struts joined together to form at least one helical turn and defining a circumference of the stent, a number of said struts in said at least one helical turn being between 36 and 50, the struts having first and second curved strut portions connecting adjacent straight strut portions, the second curved strut portions extending farther from the straight strut portions than the first curved strut portions; and

connecting bridges disposed between the at least one helical turn and an adjacent helical turn, each connecting bridge having one bridge strut with first and second ends, the first bridge strut end connected directly to a second curved strut-portion of the at least one helical turn and the second bridge strut end connected directly to a second curved strut portion of the adjacent helical turn, the connecting bridges having edges perpendicular to an axis of the stent,

each of said struts having a strut length of between approximately 600 microns and approximately 1200 microns,

a ratio of a number of said struts around said circumference to said strut length being greater than 800 per inch.

13. The stent according to claim 12, wherein a diameter of the stent is between approximately 4 mm and approximately 8 mm.

14. The stent according to claim 12, wherein a length of the stent is between approximately 25 mm and approximately 150 mm.

15. The stent according to claim 12, wherein said ratio is greater than 1000 per inch.

16. The stent of claim 12, a diameter of the stent being between approximately 4 mm and approximately 12 mm and a length of the stent being between approximately 10 mm and approximately 250 mm.

17. The stent of claim 12, the second curved strut portions having a longitudinal offset relative to a space between adjacent turns defined by the first curved strut portions.

18. The stent of claim 12, the first curved strut portions of adjacent turns not being connected to each other.

19. A stent comprising:

struts joined together to form at least one helical turn and defining a circumference of the stent, each of said struts having a strut length, the struts having first and second curved strut portions connecting adjacent straight strut portions, the second curved strut portions extending farther from the straight strut portions than the first curved strut portions; and

connecting bridges disposed between the at least one helical turn and an adjacent helical turn, each connecting bridge having one bridge strut with first and second ends, the first bridge strut end connected directly to a second curved strut-portion of the at least one helical turn and the second bridge strut end connected directly to a second curved strut portion of the adjacent helical turn, the connecting bridges having edges perpendicular to an axis of the stent,

a number of said struts in said at least one helical turn being between 36 and 50, a ratio of a number of said struts around said circumference to said strut length being greater than 800 per inch.

20. The stent according to claim 19, wherein a diameter of the stent is between approximately 4 mm and approximately 8 mm.

21. The stent according to claim 19, wherein a length of the stent is between approximately 25 mm and approximately 150 mm.

22. The stent according to claim 19, wherein said ratio is greater than 1000 per inch.

23. The stent of claim 19, a diameter of the stent being between approximately 4 mm and approximately 12 mm and a length of the stent being between approximately 10 mm and approximately 250 mm.

24. The stent of claim 19, the second curved strut portions having a longitudinal offset relative to a space between adjacent turns defined by the first curved strut portions.

25. The stent of claim 19, the first curved strut portions of adjacent turns not being connected to each other.