Cleaning compositions for hard to remove organic material

• US 7,781,388 B2
• Filed: 05/04/2006
• Issued: 08/24/2010
• Est. Priority Date: 05/04/2006
• Status: Active Grant

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: American Sterilizer Company (Steris Corporation)
• Inventors: Heintz, Stavroula Maria, Manivannan, Gurusamy, Campbell, Shannon K.
• Primary Examiner(s): DELCOTTO, GREGORY R
• Application Number:
  US11/417,584
• Publication Number:
  US 20070259802A1
• Time in Patent Office: 1,573 Days
• Field of Search: 510/238, 510/245, 510/254, 510/272, 510/422, 510/435, 510/470, 510/505, 510/506
• US Class Current: 510/238
• CPC Class Codes: C11D 1/72 Ethers of polyoxyalkylene glycols
• CPC Class Codes: C11D 1/721 End blocked ethers
• CPC Class Codes: C11D 1/722 Ethers of polyoxyalkylene glycols having mixed oxyalkylene groups; Polyalkoxylated fatty alcohols or polyalkoxylated alkylaryl alcohols with mixed oxyalkylele groups C11D1/721 takes precedence
• CPC Class Codes: C11D 1/825 Mixtures of compounds all of which are non-ionic
• CPC Class Codes: C11D 1/83 Mixtures of non-ionic with anionic compounds
• CPC Class Codes: C11D 1/835 Mixtures of non-ionic with cationic compounds
• CPC Class Codes: C11D 3/2096 Heterocyclic compounds
• CPC Class Codes: C11D 3/3947 Liquid compositions
• CPC Class Codes: C11D 3/3956 Liquid compositions

Abstract

An oxidizing cleaning composition comprises a low concentration of aqueous hydrogen peroxide that is environmentally friendly and has good stability in strong alkaline solutions. The aqueous hydrogen peroxide composition contains a synergistic combination of one or more hydrophilic surfactants having an HLB of 10 or greater, one or more hydrotropes, one or more UV-analyzable surfactants having an aromatic detectable functional group, and optionally a surfactant having an HLB of less than 10. The cleaning composition when mixed with an alkaline compound is very effective in removing dried or baked residues of polymers, modified or natural celluloses starches, natural gels, and the like at low concentrations and temperatures.

Claims

1. An aqueous cleaning composition, consisting of;

a) at least one oxidizing agent in an amount of from about 2% to about 8% by weight based upon the total weight of said cleaning composition, said oxidizing agent is an inorganic peroxide or an organic peroxide or a salt thereof, a halogen compound, or an alkylating agent, or combinations thereof;

b) at least one hydrophilic surfactant having an HLB value of 10 to 20 in an amount of from about 2% to about 9.5% by weight based upon the total weight of said cleaning composition;

c) at least one hydrotrope surfactant comprising;

a modified carboxylate or a modified carboxylic acid or a salt thereof, an organic phosphate, an organic nitrogen containing compound which is an amino compound or a fatty quaternary amine alkoxylate, or an alkyl glucoside or an alkyl polyglucoside wherein said alkyl group contains from about 8 to about 16 carbon atoms, or combinations thereof, said hydrotrope having an HLB value of greater than 20 in an amount of from about 2.5% to about 12% by weight based upon the total weight of said cleaning solution;

d) at least one ultraviolet light analyzable phenol alkoxide surfactant in an amount of from about 1% to about 8% by weight based upon the total weight of said cleaning solution, said analyzable surfactant having an analyzable functional group capable of being analyzed at a wavelength from about 250 to about 290 nanometers; and

e) water.

2. The aqueous cleaning composition of claim 1, wherein said at least one oxidizing agent is hydrogen peroxide, peracetic acid, percarbonic acid, persulfuric acid, perlauric acid, perglutaric acid, magnesium peroxyphthalate, peroxomonosulfate, peroxodisulfate, sodium percarbonate, sodium perborate monohydrate, urea peroxide, a hypochlorite compound, a chlorate compound, a bleach chlorite compound, a bromate compound, an iodate compound, an iodophor compound, or an alkylating compound, or combinations thereof;

wherein said at least one hydrophilic surfactant is a nonionic surfactant; and

wherein said at least one ultra-violet light analyzable phenol alkoxide surfactant is a substituted or non-substituted phenol alkoxide wherein said substituted group contains from 1 to about 8 carbon atoms, wherein the number of alkoxide repeat units is from about 1 to about 20, and wherein the HLB value of said phenol alkoxide is from about 5 to about 18.

3. The aqueous cleaning composition of claim 2, wherein the amount of said at least one oxidizing agent is from about 3% to about 7% by weight, wherein said hypochlorite compound is sodium hypochlorite, and wherein said alkylating agent is ethylene oxide, or propylene oxide;

wherein the amount of said at least one hydrophilic surfactant is from about 3.5% to about 8.0% by weight, wherein said hydrophilic surfactant has the formula R—

O-(EO)_m(PO)_n—

R wherein R is an alkyl having from 1 to about 13 carbon atoms, wherein R′

is an alkyl having from 1 to 5 carbon atoms or hydrogen, wherein m is an integer of from 1 to about 10, and wherein n is zero or 1 to about 10;

wherein the amount of said at least one hydrotrope surfactant is from about 4.0% to about 10% by weight, wherein said HLB value of said hydrotrope is greater than 20 to about 35; and

wherein the amount of said at least one ultra-violet light analyzable surfactant is from about 3% to about 7% by weight, wherein said alkoxide repeat unit contains from 2 to about 4 carbon atoms and wherein the number of said repeat units is from about 3 to about 6.

4. The aqueous cleaning composition of claim 3, wherein said at least one oxidizing agent is hydrogen peroxide, peracetic acid, or sodium hypochlorite, or combinations thereof;

wherein said at least one hydrophilic surfactant has an HLB value of from about 10.5 to about 18, wherein R is from about 8 to about 13, wherein m is from about 3 to about 6, wherein n is zero, and wherein R′

is hydrogen;

wherein said at least one hydrotrope surfactant is said alkyl glucoside, or said alkyl polyglucoside; and

wherein said alkylene oxide repeat group of said at least one ultra-violet light analyzable surfactant is ethylene oxide, and wherein said phenol is not substituted.

5. The aqueous cleaning composition of claim 4, wherein the amount of said at least one oxidizing agent is from about 4% to about 6% by weight;

wherein the amount of said at least one hydrophilic surfactant is from about 4.5 to about 7, and wherein m is from about 4 to about 6;

wherein the amount of said at least one hydrotrope surfactant is from about 5.5% to about 8.5% by weight; and

wherein the amount of said at least one ultra-violet light analyzable surfactant is from about 4% to about 6% by weight, wherein the number of alkoxide repeat units'"'"' is about 4, and wherein said analyzable wavelength is from about 265 to about 275 nanometers.

6. A process for making a cleaning composition consisting of:

adding together in any order

at least one oxidizing agent in an amount of from about 2% to about 8% by weight based upon the total weight of said cleaning composition, said oxidizing agent comprising an inorganic peroxide or an organic peroxide or a salt thereof, a halogen compound, or an alkylating agent, or combinations thereof;

at least one surfactant having an HLB value of 10 to 20 in an amount of from about 2% to about 9.5% by weight based upon the total weight of said cleaning composition;

at least one hydrotrope surfactant having an HLB value of greater than 20 in an amount of from about 2.5% to about 12% by weight based upon the total weight of said cleaning solution, wherein said hydrotrope surfactant is of a modified carboxylate or a modified carboxylic acid or a salt thereof, an organic phosphate, an organic nitrogen containing compound which is an amino compound or a fatty quaternary amine alkoxylate, or an alkyl glucoside or an alkyl polyglucoside wherein said alkyl group contains from about 8 to about 16 carbon atoms, or combinations thereof;

at least one ultraviolet light analyzable phenol alkoxide surfactant in an amount of from about 1% to about 8% by weight based upon the total weight of said cleaning solution, said analyzable surfactant having an analyzable functional group capable of being analyzed at a wavelength from about 250 to about 290 nanometers; and

water.

7. A process according to claim 6, wherein said at least one ultra-violet light analyzable phenol alkoxide surfactant is a substituted or non-substituted phenol alkoxide wherein said substituted group contains from 1 to about 8 carbon atoms, wherein the number of alkoxide repeat units is from about 1 to about 20, and wherein the HLB value of said phenol alkoxide is from about 5 to about 18.

8. A process according to claim 7, wherein the amount of said at least one oxidizing agent is from about 3% to about 7% by weight, wherein said at least oxidizing agent is hydrogen peroxide, peracetic acid, percarbonic acid, persulfuric acid, perlauric acid, perglutaric acid, magnesium peroxyphthalate, peroxomonosulfate, peroxodisulfate, sodium percarbonate, sodium perborate monohydrate, urea peroxide, a hypochlorite compound, a chlorate compound, a bleach chlorite compound, a bromate compound, an iodate compound, an iodophor compound, or an alkylating compound, or combinations thereof;

wherein said at least one surfactant having an HLB value of 10 to 20 is a nonionic hydrophilic surfactant, wherein the amount of said at least one hydrophilic surfactant is from about 3.5% to about 8.0% by weight, wherein said hydrophilic surfactant has the formula R—

O-(EO)_m(PO)_n—

R′

wherein R is an alkyl having from 1 to about 13 carbon atoms, wherein R′

is an alkyl having from 1 to 5 carbon atoms or hydrogen, wherein m is an integer of from 1 to about 10, and wherein n is zero or 1 to about 10.

9. A process according to claim 8, wherein the amount of said at least one hydrotrope surfactant is from about 4% to about 10% by weight, wherein said HLB value of said hydrotrope is greater than 20 to about 35, wherein said at least one hydrotrope surfactant is said alkyl glucoside, or said alkyl polyglucoside;

wherein the amount of said at least one ultra-violet light analyzable surfactant is from about 3% to about 7% by weight, wherein said alkoxide repeat unit contains from 2 to about 4 carbon atoms and wherein the number of said repeat units is from about 3 to about 6, wherein said alkylene oxide repeat group of said at least one ultra-violet light analyzable surfactant is ethylene oxide, and wherein said phenol is not substituted;

wherein said at least one oxidizing agent is hydrogen peroxide, peracetic acid, or sodium hypochlorite, or combinations thereof; and

wherein said at least one hydrophilic surfactant has an HLB value of from about 10.5 to about 18, wherein R is from about 8 to about 13, wherein m is from about 3 to about 6, wherein n is zero, and wherein R′

is hydrogen.

10. A process according to claim 9, wherein the amount of said at least one oxidizing agent is from about 4% to about 6% by weight;

wherein the amount of said at least one hydrophilic surfactant is from about 4.5 to about 7, and wherein m is from about 4 to about 6;

wherein the amount of said at least one hydrotrope surfactant is from about 5.5% to about 8.5% by weight; and

wherein the amount of said at least one ultra-violet light analyzable surfactant is from about 4% to about 6% by weight, wherein the number of alkoxide repeat units is about 4, and wherein said analyzable wavelength is from about 265 to about 275 nanometers.