Magnetic clamping device, an injection moulding machine comprising such a device and a method for manufacturing such a device

• US 7,782,164 B2
• Filed: 06/08/2007
• Issued: 08/24/2010
• Est. Priority Date: 06/16/2006
• Status: Active Grant

• Current Assignee: Staubli Faverges (Stã¤Ubli Holding AG)
• Original Assignee: Staubli Faverges (Stã¤Ubli Holding AG)
• Inventors: Brun, Eric, Tiberghien, Alain-Christophe
• Primary Examiner(s): Enad; Elvin G
• Assistant Examiner(s): Rojas; Bernard
• Application Number:
  US11/808,395
• Publication Number:
  US 20070290780A1
• Time in Patent Office: 1,173 Days
• Field of Search: 335/289, 335302-306, 269/8
• US Class Current: 335/285
• CPC Class Codes: B25B 11/002 Magnetic work holders
• CPC Class Codes: B29C 33/305 Mounting of moulds or mould support plates handling of moulds B29C31/006; mounting of moulds for injection moulding B29C45/1742
• CPC Class Codes: B29C 45/1742 Mounting of moulds; Mould supports mounting of exchangeable mould inserts B29C45/2675
• CPC Class Codes: H01F 7/04 Means for releasing the attractive force

Abstract

A magnetic clamping device includes a clamping support and at least two magnetic pads housed in the support, each pad having a magnet that can be switched between an activated state and a deactivated state. Each pad has at least one solenoid coil each end of which is connected to a terminal with the terminals of at least two pads being connected to each other by removable connectors.

Claims

1. Magnetic clamping device comprising a clamping support and at least two magnetic pads housed in the support, each pad including a magnet that can be switched between an activated state, in which magnetic flux lines generated by the pad extend towards an outside of the clamping device, and a deactivated state, in which the magnetic flux lines are confined in the clamping device, each pad further including at least one solenoid coil having opposite ends, each end of the at least one solenoid coil being connected to a terminal, wherein the terminals of at least two pads are connected to each other by a removable connector.

2. Magnetic clamping device according to claim 1, wherein each pad includes a measurement solenoid coil for measuring magnetic flux generated by the pad, opposite ends of the measurement solenoid coil being connected to a measurement terminal, the measurement terminals of the at least two pads being connected to each other by the removable connector.

3. Magnetic clamping device according to claim 2, including a plurality of pads wherein a number of the pads are reference pads whose measurement terminals are connected in series by the removable connectors to form a first flux measurement circuit, the measurement terminals of the other pads being connected in series by the removable connectors to form a second flux measurement circuit, the measurement terminals in the first and second measurement circuits being connected to one another and to a control unit by means of different removable connectors.

4. Magnetic clamping device according to claim 3, wherein each pad includes a continuity terminal and is connected to at least one adjacent pad in the support by one of the removable connectors, the removable connectors being of a first type for connecting two pads of the same kind amongst the reference pads and the other pads, and of a second type for connecting a reference pad to one of the other pads.

5. Magnetic clamping device according to claim 4, wherein the removable connectors of the said first type connect terminals of the same kind amongst the measurement terminals and the continuity terminals of two adjacent pads, while removable connectors of the second type connect terminals of different kinds of two adjacent pads.

6. Magnetic clamping device according to claim 1, wherein the magnet of each pad includes a permanent magnet surrounded by a power solenoid coil, each end of the power solenoid coil being connected to a power terminal, the power terminals of the at least two pads being connected to each other by one of the removable connector.

7. Magnetic clamping device according to claim 4, wherein the magnet of each pad includes a permanent magnet surrounded by a power solenoid coil, each end of the power solenoid coil being connected to a power terminal, the power terminals of at least two pads being connected to each other by one of the removable connectors, and wherein the removable connectors have at least one plug furnished with three pins for connection, respectively, to a measurement terminal, a continuity terminal and a power terminal of a pad.

8. Magnetic clamping device according to claim 4, wherein the magnet of each pad includes a permanent magnet surrounded by a power solenoid coil, each end of the power solenoid coil being connected to a power terminal, the power terminals of at least two pads being connected to each other by one of the removable connectors, and wherein each terminal of a pad extends over an angular sector with an apex angle greater than or equal to 45°

, each pad including at least two connection portions for connecting a connector, each connection portion extending over an angular sector with an apex angle greater than or equal to 45°

, the removable connectors being capable of being connected simultaneously to three terminals, respectively, a measurement terminal, a continuity terminal and a power terminal, on each of the connection portions.

9. Magnetic clamping device according to claim 8, wherein a relative radial distance between the measurement terminals and power terminals of a pad and a relative radial distance between the power terminals and continuity terminals is constant in each connection portion and identical from one connection portion to another.

10. Magnetic clamping device according to claim 4, wherein the magnet of each pad includes a permanent magnet surrounded by a power solenoid coil, each end of the power solenoid coil being connected to a power terminal, the power terminals of at least two pads being connected to each other by one of the removable connectors, and wherein each pad includes two semicircular measurement terminals and two semicircular power terminals, the continuity terminal of each pad being of circular shape and closed, the measurement terminals, continuity terminal and power terminals being placed concentrically relative to one another.

11. Magnetic clamping device according to claim 10, wherein each pad has a cylindrical insulating casing, the casing including three concentric circumferential grooves for receiving, respectively, the measurement terminals, the continuity terminal and the power terminals of the pad.

12. Magnetic clamping device according to claim 10, wherein the ends of the measurement solenoid coil are connected to each measurement terminal in a mid-zone of the measurement terminal.

13. Magnetic clamping device according to claim 1, wherein the support includes housings for receiving the at least two pads and housings for receiving the removable connectors.

15. Method for manufacturing a magnetic clamping device according to claim 1, comprising the steps of:

a) inserting pads into housings of the support and immobilizing these pads relative to the support;

b) connecting the pads to one another and to a control unit by inserting removable connectors into housings of the support in such a way as to place connector pins of the removable connector in contact with the terminals of the pads.

14. An injection molding machine, comprising a magnetic clamping device including a clamping support and at least two magnetic pads housed in the support, each pad having a magnet that can be switched between an activated state, in which magnetic flux lines generated by the pad extend towards an outside of the clamping device, and a deactivated state, in which the magnetic flux lines are confined in the clamping device, each pad further including at least one solenoid coil having opposite ends, each end of the at least one solenoid coil being connected to a terminal, wherein the terminals of at least two pads are connected to each other by a removable connector.