Variable speed, electronically controlled, room air conditioner

• US 7,784,293 B2
• Filed: 08/29/2007
• Issued: 08/31/2010
• Est. Priority Date: 12/02/2003
• Status: Active Grant

• Current Assignee: Electrolux Home Products Incorporated (AB Electrolux)
• Original Assignee: Electrolux Home Products Incorporated (AB Electrolux)
• Inventors: Fasolo, Paul, Violand, Gary
• Primary Examiner(s): Ali; Mohammad M
• Application Number:
  US11/751,087
• Publication Number:
  US 20080041075A1
• Time in Patent Office: 1,098 Days
• Field of Search: 62/89, 621/32, 621/08, 621/86, 622/284, 622/29, 622/34, 622/31, 165/238, 165/244, 165/247, 236/46.R, 236/49.3, 417/2, 417/201, 417/202, 417/426, 454/239, 454/256
• US Class Current: 62/186
• CPC Class Codes: F24F 1/027 mounted in wall openings, e.g. in windows
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/59 for presetting
• CPC Class Codes: F24F 11/66 Sleep mode
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 13/22 Means for preventing condensation or evacuating condensate
• CPC Class Codes: F24F 2110/00 Control inputs relating to air properties
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2140/30 Condensation of water from cooled air
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An air handling system for cooling and/or heating a room includes a sleep mode. The system includes a fan assembly to transport air from the system into the room. A user interface transmits a sleep mode signal upon activation of the sleep mode by a user. A control unit controls the climate control unit to gradually change an ambient temperature in the room over a predetermined period of time in response to the sleep mode signal transmitted by the user interface. Further, the fan assembly has a substantially continuously adjustable speed within a range of speeds defined by a predetermined upper limit and a predetermined lower limit. The control unit adjusts the speed of the fan assembly according to a desired speed of the fan assembly input via the user interface. A multi-position switch defines the predetermined upper and lower limits.

Claims

1. An air handling system for heating and/or cooling a room, the system comprising:

a user interface for transmitting a sleep mode signal upon activation of a sleep mode by a user;

a climate control unit for heating and/or cooling air to be transported from the climate control unit to the room, the climate control unit comprising a motor comprising a single main stator winding for driving a fan; and

a control unit for controlling the climate control unit to gradually change an ambient temperature in the room over a predetermined period of time in response to the sleep mode signal transmitted by the user interface, wherein the control unit incrementally adjusts a set temperature of the air handling system in a plurality of increments toward a target sleep temperature, each of the increments having a predetermined duration, and modulates an electric power signal in response to an operator input instruction to be delivered to the single main stator winding for providing substantially-continuous adjustment of a speed of the fan from a first fan speed to a second fan speed that is different from the first fan speed to control the gradual change of the ambient temperature in the room, wherein substantially-continuous adjustment of the speed of the fan comprises substantially-infinitely adjusting the speed to any desired speed between predetermined upper and lower speed limits.

2. The air handling system according to claim 1 further comprising a fan assembly to transport the air from the system into the room, wherein the control unit controls the fan assembly and the climate control unit to gradually raise the ambient temperature in the room over the predetermined period of time in response to the sleep mode signal transmitted by the user interface, and wherein after gradually raising the ambient temperature, the control unit decreases the temperature to an original set point after a second predetermined period of time.

3. The air handling system according to claim 1, wherein the user interface is a remote device for communicating an operator input instruction to the control unit via a wireless communication link.

4. The air handling system according to claim 3, wherein the wireless communication link is one of a group consisting of a radio frequency communication link and an infrared communication link.

5. The air handling system according to claim 1 further comprising a visual indicator to identify that the sleep mode is currently selected.

6. The air handling system according to claim 1 further comprising:

an air filter that removes debris from the air being transported from the system into the room; and

a filter check indicator for notifying a user to check the air filter.

7. The air handling system according to claim 6 wherein the filter check indicator is activated upon the expiration of a predetermined period of time.

8. The air handling system according to claim 6 wherein the filter check indicator is activated upon detection of an increased resistance to the flow of air through the air filter.

9. The air handling system of claim 1, wherein the control unit modulates an amplitude of a sinusoidal voltage waveform supplied to the climate control unit to substantially continuously adjust a speed of the fan.

10. The air handling system of claim 1, wherein pulse width modulation of a sinusoidal electrical power signal drives the fan at a desired speed.

11. The air handling system of claim 1, wherein the user interface receives an input from the user, said input indicating a desired speed of the fan.

12. A variable speed air handling system for a room, the air handling system comprising:

a fan assembly to transport air from the air handling system into the room, the fan assembly having a substantially continuously adjustable speed within a range of speeds defined by a predetermined upper limit and a predetermined lower limit, wherein substantially continuously adjusting the speed comprises generally continuously and smoothly adjusting the speed from a first operational fan speed to a second operational fan speed in a substantially variable analog manner;

a user interface for inputting at least a desired speed of the fan assembly;

a control unit for modulating an electrical signal to be supplied to the fan assembly for substantially continuously adjusting the speed of the fan assembly in the substantially variable analog manner from the first operational fan speed to the second operational fan speed that is different from the first operational speed according to the desired speed of the fan assembly input via the user interface; and

a multi-position switch for defining the predetermined upper and lower limits at opposite ends of an allowable range of fan speeds to which the fan assembly can be substantially continuously adjusted in the analog manner by the control unit in response to requests entered via the user interface.

13. The variable speed air handling system according to claim 12 further comprising a display portion to display a visual indication of the approximate speed of the fan assembly.

14. The variable speed air handling system according to claim 12, wherein the visual indication displayed by the display portion is an integer value representing a speed of the fan assembly that most closely approximates an actual speed of the fan assembly.

15. The variable speed air handling system according to claim 12, wherein the user interface is a remote device for communicating an operator input instruction to the control unit via a wireless communication link.

16. The variable speed air handling system according to claim 15, wherein the wireless communication link is one of a group consisting of a radio frequency communication link and an infrared communication link.

17. The variable speed air handling system according to claim 12, further comprising a climate control unit for removing thermal energy from the air to be transported from the air handling system by the fan assembly, wherein the climate control unit is a refrigeration unit for removing thermal energy from the air to be transported from the system by the fan assembly.

18. The variable speed air handling system according to claim 12 further comprising:

an air filter that removes debris from the air being transported from the system into the room; and

a filter check indicator for notifying a user to check the air filter.

19. The variable speed air handling system according to claim 12 wherein the filter check indicator is activated upon the expiration of a predetermined period of time.

20. The variable speed air handling system according to claim 12 wherein the filter check indicator is activated upon detection of an increased resistance to the flow of air through the air filter.

21. A variable speed air handling system for a room, the air handling system comprising:

a fan assembly to transport air from the air handling system into the room;

a user interface for inputting at least a desired speed of the fan assembly;

a control unit for modulating an electrical power signal delivered to the fan assembly to substantially continuously adjust the speed of the fan assembly in suitably fine increments from a first speed to the desired speed that is different from the first speed to approach an analog adjustment of the speed of the fan to achieve the desired speed of the fan motor input via the user interface, wherein the desired speed of the fan motor can be virtually any speed between predetermined upper and lower limits;

an air filter that removes debris from the air being transported from the system into the room; and

a filter check indicator for notifying a user to check the air filter.

22. The variable speed air handling system according to claim 21 wherein the filter check indicator is activated upon the expiration of a predetermined period of time.

23. The variable speed air handling system according to claim 21, wherein the filter check indicator is activated upon detection of an increased resistance to the flow of air through the air filter.

24. The variable speed air handling system according to claim 21, wherein the fan assembly has a single main stator winding for driving a fan.

25. The variable speed air handling system according to claim 21, wherein the fan assembly has a substantially continuously adjustable speed within a range of speeds defined by a predetermined upper limit that can be selected as the desired fan speed via the user interface and a predetermined lower limit that can set as the desired fan speed via the user interface.