Surgical instrument with articulating shaft with single pivot closure and double pivot frame ground

• US 7,784,662 B2
• Filed: 04/07/2005
• Issued: 08/31/2010
• Est. Priority Date: 02/18/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Boudreaux, Chad P., Wales, Kenneth S.
• Primary Examiner(s): Manahan; Todd E
• Assistant Examiner(s): COLELLO, ERIN L
• Application Number:
  US11/100,772
• Publication Number:
  US 20060229665A1
• Time in Patent Office: 1,972 Days
• Field of Search: 606205-208, 606/219, 606/217, 606/225, 606/174, 606/213, 606142-143, 606150-151, 606/157, 606/75, 227/19, 2271751-1821, 227901-902
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2937 with flexible part
• CPC Class Codes: A61B 2017/294 Connection of actuating rod to jaw, e.g. releasable
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion
• CPC Class Codes: Y10T 403/32221 Articulate joint comprises pivoted clevis or channel bar

Abstract

A surgical stapling and severing instrument particularly suited to endoscopic use includes a proximal portion that is manipulated external to a patient to position an attached elongate shaft and end effector to a desired surgical site inside of the patient. An articulation joint pivotally attaches the end effector to the elongate shaft to give further clinical flexibility in reaching tissue at a desired angle. A closure tube assembly includes a single pivoting portion that overrides the articulation joint in order to distally translate to the end effector to close, yet pass over an articulated shaft by having a multiple pivot frame ground encompassed therein to accommodate the longitudinal change in closure sleeve pivot. Thereby, additional clinical flexibility in positioning the end effector is achieved without losing the ability for separate closure and firing motions transferred by the shaft.

Claims

1. A surgical instrument, comprising:

an elongate shaft having a proximal end, a distal end, and a longitudinal axis extending therebetween, the elongate shaft further comprising a frame assembly and an articulating closure sleeve;

an end effector comprising a lower jaw and a pivotally attached upper jaw, wherein the pivotally attached upper jaw comprises an anvil presenting a staple forming surface;

an articulation joint of the frame assembly, the articulation joint of the frame assembly comprising;

i) a distal frame ground portion fixedly attached to the lower jaw of the end effector,

ii) a proximal frame ground portion, and

iii) a frame link bridging a longitudinal gap between the distal frame ground portion and the proximal frame ground portion, the frame link being pivotally attached to the distal frame ground portion to define a first pivot point, the frame link being further pivotally attached to the proximal frame ground portion to define a second pivot point, wherein the distal frame ground portion is pivotable relative to the proximal frame ground portion about the first pivot point, wherein the distal frame ground portion is further pivotable relative to the proximal frame ground portion about the second pivot point, wherein the first pivot point is longitudinally spaced distal to the second pivot point;

a handle portion attached to a proximal end of the proximal frame ground portion for pivotal attachment of the end effector to the handle with the frame assembly, the handle portion being further operatively configured to longitudinally couple a closure motion to the upper jaw with the articulating closure sleeve;

a firing bar guided within the elongate shaft and longitudinally reciprocated by the handle portion; and

a staple cartridge received within the end effector responsive to the distal movement of the firing bar;

wherein the articulating closure sleeve comprises an articulating sleeve portion positioned to traverse over and encompass at least a portion of the frame link, and to distally engage with the upper jaw to effect pivoting of the upper jaw, wherein the articulating closure sleeve comprises a proximal portion and a distal portion pivotally coupled together by a closure sleeve articulation joint, wherein the closure sleeve articulation joint defines a third pivot point, wherein the proximal portion of the articulating closure sleeve is pivotable relative to the distal portion of the articulation closure sleeve about the third pivot point, wherein the closure sleeve articulation joint is operable to translate relative to the articulation joint of the frame assembly.

2. The surgical instrument of claim 1, wherein the articulating closure sleeve assembly further comprises a distal closure tube portion engaged to the upper jaw and a proximal closure tube portion coupled to the handle portion, the articulating portion of the articulating closure sleeve comprises upper and lower opposing and pivotally pinned tangs presented by respective distal and proximal closure tube portions.

3. The surgical instrument of claim 1, wherein the proximal portion of the articulating closure sleeve and the distal portion of the articulating closure sleeve present opposing clevises, the frame link including laterally projecting cylindrical pins.

4. The surgical instrument of claim 3, wherein the frame link includes a knife slot open laterally opposite to the laterally projecting cylindrical pins.

5. The surgical instrument of claim 1, wherein the frame link includes a knife slot positioned to laterally guide the firing bar.

6. The surgical instrument of claim 1, wherein the frame link comprises a dog bone link including a tapered mid portion.

7. The surgical instrument of claim 1, wherein the frame link comprises a resilient material.

8. The surgical instrument of claim 1, wherein the frame link comprises a rigid material.

9. The surgical instrument of claim 1, wherein the handle portion further comprises a closure trigger operatively coupled to the articulating closure sleeve to effect closure movement thereof.

10. The surgical instrument of claim 1, wherein elongate shaft and end effector are cross sectionally sized to pass through a cannula to a surgical site within a patient'"'"'s body.

11. A surgical instrument, comprising:

an elongate shaft having a proximal end, a distal end, and a longitudinal axis extending therebetween, the elongate shaft further comprising a frame assembly encompassed by a longitudinally movable, slidingly received articulating closure sleeve;

an end effector comprising a staple applying assembly, the staple applying assembly comprising an elongate channel, a staple cartridge engaged in the elongate channel, and a pivotable upper jaw having an anvil, wherein the anvil is pivotally attached to the elongate channel, the anvil presenting a staple forming surface to the staple cartridge;

an articulation joint of the frame assembly, the articulation joint comprising a distal frame ground portion fixedly attached to the elongate channel of the staple applying assembly, a proximal frame ground portion, and a frame link pivotally attached to the distal frame ground portion by a first pivot pin, such that the distal frame ground portion is pivotable relative to the frame link about the first pivot pin, wherein the frame link is further pivotally attached to the proximal frame ground portion by a second pivot pin, such that the proximal frame ground portion is pivotable relative to the frame link about the second pivot pin, wherein the first pivot pin and the second pivot pin are spaced longitudinally apart; and

a handle portion attached to a proximal end of the proximal frame ground portion and operatively configured to longitudinally couple a closure motion to the articulating closure sleeve, wherein the staple applying assembly is pivotally attached to the handle portion by the frame link;

wherein the articulating closure sleeve comprises an articulating portion positioned to traverse over and encompass at least a portion of the frame link, and to distally engage with the upper jaw to effect pivoting of the upper jaw.

12. The surgical instrument of claim 11, further comprising a firing bar guided within the elongate shaft and longitudinally reciprocated by the handle portion, the staple cartridge received within the end effector responsive to the distal movement of the firing bar.

13. The surgical instrument of claim 12, wherein the frame link includes a knife slot positioned to laterally guide the firing bar.

14. The surgical instrument of claim 11, wherein the frame link comprises a dog bone link including a tapered mid portion.

15. The surgical instrument of claim 11, wherein the frame link comprises a resilient material.

16. The surgical instrument of claim 11, wherein the frame link comprises a rigid material.

17. The surgical instrument of claim 11, wherein the handle portion further comprises a closure trigger operatively coupled to the articulating closure sleeve to effect closure movement thereof.

18. The surgical instrument of claim 11, wherein the elongate shaft and end effector are cross sectionally sized to pass through a cannula to a surgical site within a patient'"'"'s body.

19. A surgical instrument, comprising:

an elongate shaft having a distal end, a proximal end, and a longitudinal axis extending therebetween, the elongate shaft further comprising a frame assembly and an articulating sleeve;

an end effector coupled with the elongate shaft, the end effector including an anvil member, the end effector further comprising a lower jaw;

an articulation joint of the frame assembly, the articulation joint comprising a distal frame ground portion fixedly attached to the lower jaw of the end effector, a proximal frame ground portion longitudinally separated from the distal frame ground portion, and a frame link pivotally attached to the distal frame ground portion and pivotally attached to the proximal frame ground portion, wherein the frame link is pivotally coupled with the proximal frame ground portion by a first pivot member, wherein the proximal frame ground portion is pivotable relative to the frame link about the first pivot member, wherein the frame link is pivotally coupled with the distal frame ground portion by a second pivot member, wherein the distal frame ground portion is pivotable relative to the frame link about the second pivot member, wherein the first pivot member and the second pivot member are discrete relative to each other, wherein the first pivot member and the second pivot member are spaced longitudinally apart from each other, wherein the frame link is rigid, wherein the frame link includes a knife slot; and

a handle portion attached to a proximal end of the frame assembly for dual pivotal attachment of the end effector to the handle portion, the handle portion being further operatively configured to longitudinally couple a longitudinal motion to the articulating sleeve;

wherein the articulating sleeve comprises an articulating sleeve portion positioned to traverse over and encompass at least a portion of the frame link and to distally engage the anvil member of the end effector.