Printhead integrated circuit with more than 10000 nozzles

• US 7,784,902 B2
• Filed: 07/30/2007
• Issued: 08/31/2010
• Est. Priority Date: 07/15/1997
• Status: Expired due to Fees

• Current Assignee: Diebold Incorporated (Diebold Nixdorf, Incorporated), Memjet Technology Ltd. (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): Nguyen; Thinh H
• Application Number:
  US11/829,966
• Publication Number:
  US 20070268332A1
• Time in Patent Office: 1,128 Days
• Field of Search: 347/12, 347/20, 347 40- 43, 347 56- 59
• US Class Current: 347/40
• CPC Class Codes: B41J 2/14072 Electrical connections, e.g. details on electrodes, connecting the chip to the outside...
• CPC Class Codes: B41J 2/1601 Production of bubble jet print heads B41J2/1606, B41J2/162 take precedence
• CPC Class Codes: B41J 2/1626 etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2002/14459 Matrix arrangement of the pressure chambers
• CPC Class Codes: B41J 2202/13 Heads having an integrated circuit
• CPC Class Codes: B41J 2202/20 Modules

Abstract

A printhead integrated circuit having a monolithic wafer substrate supporting an array of droplet ejectors for ejecting drops of printing fluid onto print media. Each drop ejector has a nozzle and an actuator for ejecting a drop of printing fluid through the nozzle. The array has more than 10000 of the droplet ejectors so that it provides a high nozzle pitch and the printhead has a very high ‘true’ print resolution—i.e. the high number of dots per inch is achieved by a high number of nozzles per inch.

Claims

1. A printhead integrated circuit for an inkjet printhead, the printhead integrated circuit comprising:

a monolithic wafer substrate supporting an array of droplet ejectors for ejecting drops of printing fluid onto print media, each drop ejector having a nozzle and an actuator for ejecting a drop of printing fluid through the nozzle and the array having more than 10000 of the droplet ejectors;

wherein,

the actuators are arranged in adjacent rows, each having electrodes spaced from each other in a direction transverse to the rows for connection to respective drive transistors and a power supply, the electrodes of the actuators in adjacent rows having opposing polarities such that the actuators in adjacent rows have opposing current flow directions.

2. A printhead integrated circuit according to claim 1 wherein the array has more than 12000 of the droplet ejectors.

3. A printhead integrated circuit according to claim 1 wherein during use, the print media moves in a print direction relative to the printhead;

and,

the nozzles in the array are spaced apart from each other by less than 10 microns in the direction perpendicular to the print direction.

4. A printhead integrated circuit according to claim 3 wherein the nozzles in the array that are spaced apart from each other by less than 10 microns in the direction perpendicular to the print direction, are also spaced apart from each other in the print direction by less than 150 microns.

5. A printhead integrated circuit according to claim 1 wherein the array has more than 700 of the droplet ejectors per square millimeter.

6. A printhead integrated circuit according to claim 1 wherein the electrodes in each row are offset from its adjacent actuators in a direction transverse to the row such that the electrodes of every second actuator are collinear.

7. A printhead integrated circuit according to claim 6 wherein the monolithic wafer substrate is elongate and extends parallel to the rows of the actuators, such that in use power and data is supplied along a long edge of the wafer substrate.

8. An inkjet printhead comprising a plurality of printhead integrated circuits according to claim 1 and further comprising:

a print engine controller (PEC) for sending print data to the array of droplet ejectors;

wherein,

during use the print engine controller can selectively reduce the print resolution by apportioning print data for a single droplet ejector between at least two droplet ejectors of the array.

9. An inkjet printhead according to claim 8 wherein the two nozzles are positioned in the array such that they are nearest neighbours in a direction transverse to the movement of the printhead relative to a print media substrate.

10. An inkjet printhead according to claim 9 wherein the PEC shares the print data equally between the two nozzles in the array.

11. An inkjet printhead according to claim 10 wherein the two nozzles are spaced at less than 40 micron centers.

12. An inkjet printhead according to claim 10 wherein the printhead is a pagewidth printhead and the two nozzles are spaced in a direction transverse to the media feed direction at less than 16 micron centers.

13. An inkjet printhead according to claim 10 wherein the adjacent nozzles are spaced in a direction transverse to the media feed direction at less than 8 micron centers.

14. An inkjet printhead comprising a plurality of printhead integrated circuits according to claim 1 mounted end to end to form a pagewidth printhead for a printer configured to feed media past the printhead is a media feed direction, the printhead having more than 100000 of the nozzles and extends in a direction transverse to the media feed direction between 200 mm and 330 mm.

15. An inkjet printhead according to claim 14 wherein the array has more than 140000 of the nozzles.

16. A printhead integrated circuit according to claim 1 wherein the array of droplet ejectors has a nozzle pitch greater than 1600 nozzle per inch (npi) in a direction transverse to a media feed direction.

17. An inkjet printhead according to claim 16 wherein the nozzle pitch is greater than 3000 npi.