Projection device with a folded optical path and wire-grid polarizer

• US 7,789,515 B2
• Filed: 05/17/2007
• Issued: 09/07/2010
• Est. Priority Date: 05/17/2007
• Status: Expired due to Fees

• Current Assignee: Moxtek Inc (Nippon Kayaku Company Limited)
• Original Assignee: Moxtek Inc (Nippon Kayaku Company Limited)
• Inventors: Gardner, Eric, Hansen, Douglas P.
• Primary Examiner(s): Epps; Georgia Y
• Assistant Examiner(s): WILLIAMS, DON J
• Application Number:
  US11/749,847
• Publication Number:
  US 20080284984A1
• Time in Patent Office: 1,209 Days
• Field of Search: 353/20, 353 31- 34, 353/37, 353/122, 359/486, 359/487, 349/8, 349/9
• US Class Current: 353/20
• CPC Class Codes: G03B 21/28 Reflectors in projection beam in illumination beam G03B21/2066

Abstract

A folded projection display system includes a wire-grid polarizer placed immediately behind the system'"'"'s imaging screen. The display system includes an image projector that projects an image beam containing light of a predetermined linear polarization toward the imaging screen. The wire-grid polarizer reflects the light in the image beam away from the screen. The reflected image beam then encounters a ¼-wavelength achromatic retarder that converts the linear polarization to circular polarization. The image beam next hits a mirror that reflects the light back through the ¼-wavelength achromatic retarder, which converts the circular polarization back to linear polarization, with the polarization director rotated 90 degrees from the original polarization direction. The wire-grid polarizer then allows the light to pass through to the image screen.

Claims

1. A projection display device for displaying an image, comprising:

a) a screen having a front defined by where the image is viewed and a rear;

b) a mirror opposing the rear of the screen and oriented at an acute angle with respect to the screen;

c) a retarder disposed between the screen and the mirror;

d) a wire-grid polarizer substantially contiguous with the screen and having an array of parallel conductive nano-wires with a period less than 200 nm; and

e) an image projection engine oriented to direct a polarized image beam containing an image towards the wire-grid polarizer with the image beam having a linear polarization and an optical axis; and

f) the polarized image beam of the linear polarization propagating in a plane oriented;

i) to contain a nano-wire of the array and ii) with an incidence angle with respect to the array greater than 45 degrees and iii) not within a plane of incidence with respect to the array.

2. A device in accordance with claim 1, further comprising:

an optical image path which reaches the wire-grid polarizer at least twice on its way to the screen, with the wire-grid polarizer at one time reflecting the image beam traveling along the optical path away from the screen and at a different time transmitting the image beam onto the screen, and which reaches the retarder at least twice, with the retarder having an effective retardation of ½

wavelength for at least two passes through the retarder.

3. A device in accordance with claim 1, wherein the image projection engine includes:

a wire-grid polarizer with an array of parallel nano-wires oriented orthogonal to the nano-wires of the wire-grid polarizer located at the screen.

4. A device in accordance with claim 3, wherein the polarizer included in the engine is smaller than the wire-grid polarizer at the screen.

5. A device in accordance with claim 1, wherein the image projection engine is oriented to direct the image beam at an incline with respect to horizontal, and wherein the nano-wires of the wire-grid polarizer are oriented horizontal.

6. A device in accordance with claim 1, wherein the nano-wires of the wire-grid polarizer are oriented at an acute angle with respect to horizontal.

7. A device in accordance with claim 1, wherein the image projection engine is oriented with respect to the wire-grid polarizer to have a reflection of the image beam of at least 85% during a first encounter and a transmission of the image beam of at least 85% during a second encounter.

8. A device in accordance with claim 1, further comprising:

an optical image path generated by the image projection engine that reaches the wire-grid polarizer at least twice on its way to the screen, with the wire-grid polarizer at one time reflecting the image beam traveling along the optical path away from the screen and at a different time transmitting the image beam onto the screen; and

a retarder positioned in the optical image path such that the image beam reaches the retarder at least twice, with the retarder having an effective total retardation of ½

wavelength for at least two passes through the retarder.

9. A device in accordance with claim 1, wherein the polarizer is the same size as the screen.

10. A device in accordance with claim 1, wherein the polarizer is smaller than the screen.

11. A device in accordance with claim 1, wherein the wire-grid polarizer has a front towards the screen and a rear towards the image projection engine;

and further comprising;

a light absorbing layer disposed in front of the nano-wires configured to absorb ambient light from a front of the device.

12. A device in accordance with claim 1, wherein the wire-grid polarizer is oriented with the nano-wires facing the image projection engine.

13. A device in accordance with claim 1, wherein the wire-grid polarizer includes a diffuse substrate supporting the nano-wires and configured to scatter light.

14. A device in accordance with claim 1, wherein the device is configured as a rear-projection television.

15. A projection display device for displaying an image, comprising:

a) a screen having a front defined by where the image is viewed and a rear;

b) a mirror opposing the rear of the screen and oriented at an acute angle with respect to the screen;

c) a retarder disposed between the screen and the mirror;

d) a wire-grid polarizer substantially contiguous with the screen and having an array of parallel conductive nano-wires with a period less than 200 nm; and

e) an image projection engine oriented to direct a polarized image beam containing an image towards the wire-grid polarizer with the image beam having a linear polarization and an optical axis; and

f) the polarized image beam of the linear polarization propagating in a plane oriented i) to contain a nano-wire of the array and ii) with an incidence angle with respect to the array greater than 45 degrees and iii) not within an angle of incidence with respect to the array; and

g) the orientation of the image projection engine with respect to the wire-grid polarizer having a reflection of the image beam of at least 85% during a first encounter and a transmission of the image beam of at least 85% during a second encounter.