Methods for injecting a curable biomaterial into an intervertebral space

• US 7,789,913 B2
• Filed: 06/29/2005
• Issued: 09/07/2010
• Est. Priority Date: 06/29/2004
• Status: Active Grant

• Current Assignee: Spine Wave Incorporated
• Original Assignee: Spine Wave Incorporated
• Inventors: LoGuidice, Mark D., Pafford, John, Carter, Andrew, Wilson, Thomas G., Collins, Keith, Lee, Dennis, Walkenhorst, Jared, Middleton, Lance, Boyd, Lawrence
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Araj; Michael J
• Application Number:
  US11/170,577
• Publication Number:
  US 20060004458A1
• Time in Patent Office: 1,896 Days
• Field of Search: 606/90, 606 92- 94, 606/192, 623 1711- 1716
• US Class Current: 623/17.12
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 17/8811 characterised by the introducer tip, i.e. the part inserted into or onto the bone
• CPC Class Codes: A61B 17/8827 with filtering, degassing, venting or pressure relief means
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/564 Methods for bone or joint treatment
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/444 for replacing the nucleus pulposus
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4663 for measuring volumes or other three-dimensional shapes
• CPC Class Codes: A61M 29/02 Dilators made of swellable material balloon catheters for angioplasty A61M25/104

Abstract

A method for treating a diseased or damaged spinal disc comprises the steps of: (a) providing access to the nucleus pulposus through the annulus; (b) removing at least a portion of the nucleus pulposus to create an intradiscal space; determining the size of the intradiscal space; and (c) sealably introducing under pressure a curable biomaterial through the annulus directly into the intradiscal space. The method may include the additional steps of applying a force to distract the opposing vertebral bodies about the intradiscal space and then removing the distraction force after the biomaterial has cured. The step of determining the size of the intradiscal space may be accomplished by expanding a compliant balloon within the intradiscal space using a contrast medium capable of visualization under fluoroscopy. The curable material is sealably introduced through a vented needle inserted through the opening. The curable biomaterial is introduced until a quantity of the material flows into the vent.

Claims

1. A method of treating a diseased or damaged spinal disc having an inner nucleus pulposus and an outer annulus, comprising the steps of:

providing access to the nucleus pulposus through the annulus;

removing at least a portion of said nucleus pulposus to create an intradiscal space;

determining the size of said intradiscal space by substantially filling said intradiscal space with a fluid solution, removing said solution and measuring the volume of the removed solution; and

then

sealably introducing under pressure a quantity of a curable biomaterial, different from said fluid solution, through said annulus directly into said intradiscal space, said quantity based on said determining step.

2. The method of claim 1, wherein said access is provided by an extraforaminal approach to the disc.

3. The method of claim 2, wherein said extraforaminal approach is selected from the group of surgical entries consisting of a lateral retroperitoneal approach and a paramedian approach through the paraspinal muscles.

4. The method of claim 1, wherein said access is an opening extending through the annulus.

5. The method of claim 4, wherein the opening is formed by an annulotomy.

6. The method of claim 5, wherein an annulotomy creating a cruciate form is performed.

7. The method of claim 4, wherein said step of determining the size of said intradiscal space is practiced by expanding an inflatable device within said intradiscal space with said fluid solution.

8. The method of claim 7, wherein said inflatable device is a compliant balloon inserted into said intradiscal space in a deflated condition and inflated within said intradiscal space until it stops against the far border of said intradiscal space.

9. The method of claim 7, wherein said inflatable device is a compliant balloon substantially filled with said fluid solution, and wherein said fluid solution contains a contrast medium capable of visualization under fluoroscopy.

10. The method of claim 9, further including the step of determining the location of said compliant balloon in said intradiscal space.

11. The method of claim 4, wherein said curable material is sealably introduced through a needle inserted through said opening.

12. The method of claim 11, further including the step of providing a vent in communication with said intradiscal space.

13. The method of claim 12, wherein said needle and said vent are inserted through said opening.

14. The method of claim 12, wherein said material is introduced until a quantity of said material flows into said vent.

15. The method of claim 11, further including the step of providing a seal for sealing said annulus opening.

16. The method of claim 15, wherein said seal is provided on said needle.

17. The method of claim 16, wherein said seal comprises a compressible portion, said method comprising the further step of placing said compressible portion against the exterior surface of said annulus adjacent to said opening.

18. The method of claim 17, wherein said seal is configured to have a boss portion projecting from said compressible portion and configured to reside in the opening of said annulus.

19. The method of claim 17, wherein said compressible portion is pressed by manual pressure against said exterior surface of said annulus.

20. The method of claim 19, wherein said compressible portion is held against said exterior surface for a period of time to allow at least a partial curing of said biomaterial.

21. The method of claim 20, wherein said period of time is up to about five (5) minutes.

22. The method of claim 11, wherein said curable biomaterial is injected into said intradiscal space through said needle under relatively low pressure.

23. The method of claim 22, wherein said injection pressure is less than about 100 psi.

24. The method of claim 23, wherein said pressure is within the range of about 25 to 40 psi.

25. The method of claim 22, wherein said pressure is applied manually with a syringe.

26. The method of claim 22, wherein said pressure is maintained for a period of time until said biomaterial is at least partially cured.

27. The method of claim 26, wherein said period of time is up to about five (5) minutes.

28. The method of claim 1, wherein said intradiscal space communicates with opposing, spaced vertebral bodies, and wherein said method further includes the step of applying a force to distract said opposing vertebral bodies about the intradiscal space.

29. The method of claim 28, wherein said distraction force is removed prior to the step of introducing said biomaterial into said intradiscal space.

30. The method of claim 28, wherein said distraction force is applied by inserting an inflatable device through said opening in a deflated condition and inflating said inflatable device within said intradiscal space.

31. The method of claim 30, wherein said inflatable device is a non-compliant balloon.

32. The method of claim 31, wherein said non-compliant balloon is configured to provide a limit to lateral expansion upon inflation but to allow further expansion in the direction of the opposing vertebral bodies.

33. The method of claim 31, wherein said distraction force is held for a period of time sufficient to allow the distracted vertebral bodies to remain substantially distracted by natural stretching of ligaments surrounding said vertebral bodies.

34. The method of claim 33, wherein said distraction force is applied by inflating said balloon to a first pressure and held at said pressure for said period of time.

35. The method of claim 34, wherein said first pressure is up to about 200 psi.

36. The method of claim 34, wherein said period of time is not less than about 20-30 seconds.

37. The method of claim 34, wherein said step of removing said distraction force includes releasing the first pressure after said period of time.

38. The method of claim 37, further including the step of removing the balloon from the intradiscal space.

39. The method of claim 38, wherein said biomaterial is sealably introduced into said intradiscal space by injection through a needle inserted through said opening.

40. The method of claim 39, wherein said biomaterial is injected into said intradiscal space at a second pressure lower than said first pressure.

41. The method of claim 40 wherein said pressure is less than about 100 psi.

42. The method of claim 41, wherein said pressure is within the range of about 25-40 psi.

43. The method of claim 39, further including the step of providing a vent in communication with said intradiscal space to exhaust said intradiscal space and allow biomaterial to seep out when the intradiscal space is substantially filled.

44. The method of claim 1, wherein said fluid solution contains an additive selected from the group consisting of saline and contrast media.

45. The method of claim 1, wherein the step of determining the size is practiced by including a contrast medium in said fluid solution and visualizing the size of the intradiscal space under fluoroscopy before removing said fluid solution.

46. A method of treating a diseased or damaged spinal disc having an inner nucleus pulposus and an outer annulus, comprising the steps of:

forming an opening through said annulus to provide access to the nucleus pulposus;

removing at least a portion of the nucleus pulposus to create an intradiscal space;

determining the size of said intradiscal space with a fluid solution including a contrast medium;

then

introducing into said annulus opening a vented needle with a seal in a manner such that said seal forms a fluid-tight seal about said opening and said vented needle communicates with said intradiscal space; and

introducing under pressure a quantity of a curable biomaterial through said needle directly into said intradiscal space, said quantity based on said determining step.

47. The method of claim 46, wherein said seal is provided on said needle.

48. The method of claim 47, wherein said seal is configured to have a compressible face portion of extent greater than the size of said opening, said face portion placed against the exterior surface of said annulus adjacent said opening while said vented needle communicates with said intradiscal space.

49. The method of claim 48, wherein said seal is configured to have a boss portion projecting from said compressible face portion and configured to reside in the opening of said annulus.

50. The method of claim 49, wherein said vented needle comprises independent channels respectively defining a needle channel for the injection of biomaterial and a vent channel for exhausting said intradiscal space.

51. The method of claim 50, wherein said needle channel and said vent channel extend through said seal.

52. The method of claim 49, wherein said boss portion is configured to have a complementary shape of said opening in said annulus.

53. The method of claim 52, wherein said opening in said annulus and said boss portion are cruciate in shape.

54. The method of claim 49, wherein said boss portion comprises a duck-bill valve having a slit passageway extending through said boss portion and configured to allow expansion of said boss portion upon passage of biomaterial therethrough under pressure.

55. The method of claim 54, wherein said boss portion is configured in a cruciate shape formed by four wing portions, each wing portion having a respective duck-bill valve defined by a slit passageway extending therethrough.

56. The method of claim 46, wherein the step of determining the size is practiced by substantially filling said intradiscal space with said fluid solution, removing said fluid solution and estimating the volume of fluid solution removed from said intradiscal space.

57. A method of treating a diseased or damaged spinal disc between two opposing vertebral bodies having an inner nucleus pulposus and an outer annulus, comprising the steps of:

performing an annulotomy to create an opening through said annulus;

performing a nucleotomy to remove at least a portion of said nucleus pulposus and create and intradiscal space;

distracting the opposed vertebral bodies about the intradiscal space;

determining the size of the created intradiscal space;

providing a vented needle with a seal thereon;

inserting said vented needle into said opening through said annulus and in communication with said intradiscal space and placing said seal against at least the exterior surface of said annulus adjacent said opening to form a fluid-tight seal thereat;

introducing under an introduction pressure a quantity of a curable biomaterial through said needle directly into said intradiscal space, said quantity based on said determining step; and

substantially maintaining said introduction pressure and said seal until said biomaterial is at least partially cured.

58. The method of claim 57, wherein the step of distracting the opposed vertebral bodies is effected by inserting an inflatable balloon through said opening in said annulus in a deflated condition and inflating said balloon at an inflation pressure to cause said opposing vertebral bodies to further separate relative to each other.

59. The method of claim 58, further including the step of releasing the inflation pressure and deflating said balloon subsequent to distracting said opposing vertebral bodies and removing said balloon from said intradiscal space.

60. The method of claim 59, wherein said introduction pressure is selected to substantially maintain the distracted intradiscal space subsequent to the removal of said balloon.

61. The method of claim 60, wherein said introduction pressure at which said biomaterial is introduced into said intradiscal space is less than said inflation pressure at which said balloon is inflated to distract said opposing vertebral bodies.

62. The method of claim 58, wherein said inflatable balloon is non-compliant.

63. The method of claim 57, wherein said step of determining the size of said intradiscal space is practiced by expanding a compliant balloon within said intradiscal space.

64. The method of claim 63, wherein the step of determining the size is practiced by measuring the expanded balloon while in said intradiscal space.

65. The method of claim 57, wherein said vented needle comprises independent channels respectively defining a needle channel for introduction of said biomaterial and a vent channel for exhausting said intradiscal space.

66. The method of claim 65, wherein said biomaterial is introduced until a quantity of such biomaterial seeps into said vent channel.