Systems, methods, and devices relating to a cellularized nephron unit

• US 7,790,028 B1
• Filed: 09/28/2006
• Issued: 09/07/2010
• Est. Priority Date: 09/28/2005
• Status: Active Grant

• Current Assignee: Charles Stark Draper Laboratory Incorporated
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Borenstein, Jeffrey T., Weinberg, Eli
• Primary Examiner(s): KIM, SUN U
• Application Number:
  US11/541,275
• Time in Patent Office: 1,440 Days
• Field of Search: 210/321.6, 210/483, 210/490, 210/500.21, 210/504, 210/506, 435/174, 435/176, 435/177, 435/180, 435/289.1, 435/297.1, 435/369, 435/370, 435/371
• US Class Current: 210/321.6
• CPC Class Codes: A61M 1/3687 Chemical treatment A61M1/3675 takes precedence
• CPC Class Codes: A61M 1/3689 by biological cells
• CPC Class Codes: B01D 2313/086 Meandering flow path over the membrane
• CPC Class Codes: B01D 2319/022 Reject series
• CPC Class Codes: B01D 63/087 Single membrane modules
• CPC Class Codes: B01D 63/088 Microfluidic devices comprising semi-permeable flat membranes
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

The present invention relates to bioartificial devices and systems that mimic kidney or nephron function and methods of making them.

Claims

1. A bioartificial device comprising:

a microfabricated blood flow layer having a first microfluidic channel formed therein for carrying blood, the first microfluidic channel including a loop, and wherein portions of the loop in the first microfluidic channel are separated by a porous medium;

a microfabricated filtrate layer having a second microfluidic channel formed therein for carrying a filtrate flow, the second microfluidic channel including a loop having an ascending limb seeded with salt-pumping cells and a descending limb seeding with water permeable cells; and

a permeable membrane positioned between the blood flow layer and the filtrate layer coupling the blood flow layer to the filtrate layer.

2. The bioartificial device of claim 1, wherein the second microfluidic channel is generally u-shaped.

3. The bioartificial device of claim 1, wherein the microfabricated blood flow layer comprises a blood inlet.

4. The bioartificial device of claim 1, wherein the microfabricated filtrate layer comprises a filtrate inlet.

5. The bioartificial device of claim 1, wherein the first microfluidic channel includes an ascending limb and a descending limb.

6. The bioartificial device of claim 5, wherein the porous medium is deposited between at least a portion of the ascending limb and the descending limb of the first microfluidic channel.

7. The bioartificial device of claim 1, comprising a collecting duct, wherein the collecting duct comprises:

a collecting duct blood flow layer, which includes the portion of the first microfluidic channel that forms a loop;

a collecting duct filtrate layer, which includes a portion of the second microfluidic channel, and

a second porous membrane positioned between the collecting duct blood flow layer and the collecting duct filtrate layer.

8. The bioartificial device of claim 7, wherein the microfabricated blood flow layer comprises the collecting duct blood flow layer.

9. The bioartificial device of claim 7, comprising a plurality of water-permeable cells positioned within the collecting duct filtrate layer.

10. The bioartificial device of claim 7, wherein the collecting duct filtrate layer comprises a filtrate outlet.

11. The bioartificial device of claim 1 comprising a distal tubule, wherein the distal tubule comprises:

a distal tubule blood flow layer, which includes a portion of the first microfluidic channel;

a distal tubule filtrate layer, which includes a portion of the second microfluidic channel;

a third porous membrane positioned between the distal tubule blood flow layer and the distal tubule filtrate layer.

12. The bioartificial device of claim 11, wherein the microfabricated blood flow layer comprises the distal tubule blood flow layer.

13. The bioartificial device of claim 11, wherein the microfabricated filtrate layer comprises the distal tubule filtrate layer.

14. The bioartificial device of claim 11, wherein the first microfluidic channel in the distal tubule blood flow layer is a generally serpentine microchannel and the second microfluidic channel in the distal tubule filtrate layer is a generally serpentine microchannel.

15. The bioartificial device of claim 11 comprising a plurality of water-permeable cells within the distal tubule filtrate layer.

16. The bioartificial device of claim 14, wherein the distal tubule provides for diffusion of water from the second microfluidic channel in the distal tubule filtrate layer across the third porous membrane into the first microfluidic channel in the distal tubule blood flow layer.

17. The bioartificial device of claim 14, wherein a distal end of the second microfluidic channel in the distal tubule filtrate layer couples to a collecting duct.

18. The bioartificial device of claim 14, wherein a distal end of the first microfluidic channel in the distal tubule blood flow layer comprises a blood outlet.

19. The bioartificial device of claim 1, comprising a second microfabricated blood flow layer and a second microfabricated filtrate layer substantially similar to the microfabricated blood flow layer and the microfabricated filtrate layer.

20. The bioartificial device of claim 19, wherein the second microfabricated blood flow layer and the second microfabricated filtrate layer are coupled to the microfabricated blood flow later and the microfabricated filtrate layer.

21. The bioartificial device of claim 20, wherein the second microfabricated blood flow layer and the second microfabricated filtrate layer are coupled to the microfabricated blood flow later and the microfabricated filtrate layer via one or more vertical links formed in one of the blood flow layer and the filtrate layer.

22. The bioartificial device of claim 1, wherein the porous medium comprises a wall having a plurality of vertical pores formed therein for allowing fluid flow between the portions of the loop separated by the wall.