Paint delivery and application apparatus and method

• US 7,793,858 B2
• Filed: 01/10/2005
• Issued: 09/14/2010
• Est. Priority Date: 10/12/2004
• Status: Active Grant

• Current Assignee: Durr Systems Incorporated (Durr AG)
• Original Assignee: Durr Systems Incorporated (Durr AG)
• Inventors: Michelfelder, Manfred, Brady, Robert E., Melcher, Rainer, Heldt, Robert F.
• Primary Examiner(s): Ganey; Steven J
• Application Number:
  US11/661,629
• Publication Number:
  US 20080023571A1
• Time in Patent Office: 2,073 Days
• Field of Search: 239/1, 239/3, 239/104, 239/106, 239/112, 239/114, 239/116, 239/123, 239302-305, 239/690, 239/700, 118/633, 118/684, 137/563, 137/565.01, 137/572, 427/421.1, 427/426
• US Class Current: 239/1
• CPC Class Codes: B05B 12/1481 comprising pigs, i.e. movable elements sealingly received in supply pipes, for separating different fluids, e.g. liquid coating materials from solvent or air cleaning pipes with pigs B08B9/0557, pigs per se F16L55/26
• CPC Class Codes: B05B 15/55 using cleaning fluids
• CPC Class Codes: B05B 5/1608 the liquid or other fluent material being electrically conductive
• CPC Class Codes: B05B 5/1633 the arrangement comprising several supply lines arranged in parallel, each comprising such an intermediate container
• CPC Class Codes: Y10T 137/4273 Mechanical cleaning
• CPC Class Codes: Y10T 137/85954 Closed circulating system

Abstract

A paint delivery and application apparatus, wherein the apparatus includes a source of paint, a paint applicator, a supply line interconnecting the source of paint and the applicator and at least one pig in the supply line, wherein the paint pushes the pig from adjacent the source of paint to the paint applicator and a source of purging solvent delivering a small volume of purging solvent to the supply line when the pig is adjacent the source of paint adjacent to and upstream of the pig acting as a lubricant, reducing chattering and skipping of the pig and extending the life of the pig. Where the apparatus includes two pigs, purging solvent is delivered between the pigs adjacent the applicator, the pigs are delivered to adjacent the source of paint and a small volume of solvent is then delivered from between the pigs upstream of the pigs.

Claims

1. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least one pigging element in said supply line reversibly moveable back and forth in said supply line between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, wherein paint pushes said pigging element from said first pig station to said second pig station, delivering paint from said source of paint to said paint applicator; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said first pig station upstream of said pigging element when located in said first pig station sufficient to lubricate said supply line.

2. The paint delivery and application apparatus as defined in claim 1, wherein said source of purging solvent delivers between 5 and 50 ml of purging solvent to said supply line.

3. The paint delivery and application apparatus as defined in claim 1, wherein said purging solvent is deionized water.

4. The paint delivery and application apparatus as defined in claim 1, wherein said paint delivery and application apparatus includes two pigging elements in said supply line, said source of purging solvent connected to said second pig station delivering purging solvent between said pigging elements in said second pig station, a source of fluid under pressure connected to said second pig station driving said pigging elements with purging solvent therebetween from said second pig station to said first pig station, driving paint in said supply line to said source of paint and said supply line including a trunk line delivering a portion of said purging solvent between said pigging elements to said supply line upstream of said pigging elements.

5. The paint delivery and application apparatus as defined in claim 4, wherein said source of paint is a paint cannister having a reciprocating piston including an outlet delivering paint to said supply line and said pigging elements with purging solvent therebetween delivering solvent to said paint cannister purging said paint cannister.

6. The paint delivery and application apparatus as defined in claim 1, wherein said paint delivery and application apparatus includes at least two pigging elements in said supply line and said source of purging solvent delivering purging solvent to said supply line upstream of said pigging elements.

7. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least two pigging elements in said supply line reversibly moveable back and forth in said supply line between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, including a first pigging element adjacent said source of paint and a second pigging element adjacent said first pigging element when said first and second pigging elements are located in said first pig station; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said second pigging element upstream of said second pigging element prior to delivering paint from said source of paint to said supply line, said paint then driving said first and second pigging elements through said supply line from said first pig station to said second pig station, thereby delivering paint to said paint applicator.

8. The paint delivery and application apparatus as defined in claim 7, wherein said source of purging solvent delivers between about 5 and 50 ml of purging solvent to said supply line upstream of said second pigging element.

9. The paint delivery and application apparatus as defined in claim 7, wherein said source of purging solvent delivers between 5 and 30 ml of purging solvent to said supply line upstream of said second pigging element.

10. The paint delivery and application apparatus as defined in claim 7, wherein said source of paint is a paint cannister having a piston receiving paint from a color changer, said piston driving paint from said paint cannister against said first pigging element and delivering paint from said paint cannister to said paint applicator.

11. The paint delivery and application apparatus as defined in claim 7, wherein said source of purging solvent is connected to said second pig station delivering purging solvent between said pigging elements in said second pig station, a source of fluid connected to said second pig station driving said pigging elements with solvent therebetween from said second pig station to said first pig station, driving paint in said supply line to said source of paint and purging said supply line, and said supply line including a trunk line connected to said first pig station delivering a small portion of said purging solvent located between said pigging elements to said supply line upstream of said pigging elements.

12. The paint delivery and application apparatus as defined in claim 11, wherein said source of paint is a paint cannister having a reciprocating piston including an outlet delivering paint to said supply line and said outlet receiving purging solvent from between said first and second pigging elements upon receipt of said first and second pigging elements in said first pig station.

13. The paint delivery and application apparatus as defined in claim 7, wherein said first pig station includes a reciprocable push rod driving said pigging elements into said supply line beyond an outlet of said source of paint prior to receipt of paint from said source of paint to said supply line.

14. A method of delivering and applying a paint to a substrate using a paint delivery and application system including a source of paint under pressure, a paint applicator, a delivery line interconnecting said source of paint and said paint applicator, at least one pigging element in said delivery line reversibly moveable back and forth in said delivery line from adjacent said source of paint to adjacent said paint applicator, and a source of purging solvent, said method comprising the following steps in sequence:

delivering between 5 and 50 ml of purging solvent from said source of purging solvent to said delivery line adjacent said pigging element upstream of said pigging element while said pigging element is located adjacent said source of paint; and

then delivering paint under pressure from said source of paint to said delivery line, thereby driving said pigging element from adjacent said source of paint to adjacent said paint applicator, delivering paint from said source of paint to said paint applicator and applying paint to a substrate.

15. The method of delivering and applying a paint to a substrate as defined in claim 14, wherein said paint delivery and application system includes at least two pigging elements in said delivery line, said method including locating said pigging elements adjacent one of said source of paint and said paint applicator, delivering purging solvent between said pigging elements, and then delivering said elements with purging solvent therebetween through said delivery line, thereby delivering purging solvent to said delivery line.

16. The method of delivering and applying a paint to a substrate as defined in claim 14, wherein said source of paint is a paint cannister having a reciprocable piston therein connected to a color changer, said method including delivering paint from said color changer to said paint cannister, then driving paint from said paint cannister to said delivery line.

17. The method of delivering and applying a paint to a substrate as defined in claim 14, wherein said paint delivery and application system includes at least two pigging elements in said delivery line, wherein said method includes locating said pigging elements adjacent said paint applicator, delivering purging solvent between said pigging elements, delivering said pigging elements with purging solvent therebetween from adjacent said paint applicator to adjacent said source of paint under pressure, then delivering said between 5 and 50 ml of purging solvent from between said pigging elements to said delivery line upstream of said pigging elements.

18. A method of delivering and applying a paint to a substrate using a paint delivery and applicator system including a source of paint under pressure, a paint applicator, a delivery line interconnecting said source of paint and said paint applicator, a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, at least two pigging elements in said delivery line reversibly moveable back and forth between said first and second pig stations through said delivery line, and a source of purging solvent, said method comprising the following steps in sequence:

delivering a small volume of purging solvent upstream of said pigging elements; and

delivering paint under pressure from said source of paint to said delivery line, thereby driving said pigging elements in said first pig station to said second pig station, thereby delivering paint from said source of paint to said paint applicator and said paint applicator then applying paint to a substrate.

19. The method of delivering and applying a paint to a substrate as defined in claim 18, wherein said source of paint is a paint cannister connected to a color changer, said method including delivering said paint from said color changer to said paint cannister, then driving paint from said paint cannister to said paint applicator through said delivery line.

20. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least one pigging element in said supply line moveable between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, wherein paint pushes said pigging element from said first pig station to said second pig station, delivering paint from said source of paint to said paint applicator; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said first pig station upstream of said pigging element when located in said first pig station sufficient to lubricate said supply line;

wherein said paint delivery and application apparatus includes two pigging elements in said supply line, said source of purging solvent connected to said second pig station delivering purging solvent between said pigging elements in said second pig station, a source of fluid under pressure connected to said second pig station driving said pigging elements with purging solvent therebetween from said second pig station to said first pig station, driving paint in said supply line to said source of paint and said supply line including a trunk line delivering a portion of said purging solvent between said pigging elements to said supply line upstream of said pigging elements; and

wherein said source of paint is a paint cannister having a reciprocating piston including an outlet delivering paint to said supply line and said pigging elements with purging solvent therebetween delivering solvent to said paint cannister purging said paint cannister.

21. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least two pigging elements in said supply line moveable between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, including a first pigging element adjacent said source of paint and a second pigging element adjacent said first pigging element when said first and second pigging elements are located in said first pig station; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said second pigging element upstream of said second pigging element prior to delivering paint from said source of paint to said supply line, said paint then driving said first and second pigging elements through said supply line from said first pig station to said second pig station, thereby delivering paint to said paint applicator;

wherein said source of paint is a paint cannister having a piston receiving paint from a color changer, said piston driving paint from said paint cannister against said first pigging element and delivering paint from said paint cannister to said paint applicator.

22. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least two pigging elements in said supply line moveable between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, including a first pigging element adjacent said source of paint and a second pigging element adjacent said first pigging element when said first and second pigging elements are located in said first pig station; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said second pigging element upstream of said second pigging element prior to delivering paint from said source of paint to said supply line, said paint then driving said first and second pigging elements through said supply line from said first pig station to said second pig station, thereby delivering paint to said paint applicator;

wherein said source of purging solvent is connected to said second pig station delivering purging solvent between said pigging elements in said second pig station, a source of fluid connected to said second pig station driving said pigging elements with solvent therebetween from said second pig station to said first pig station, driving paint in said supply line to said source of paint and purging said supply line, and said supply line including a trunk line connected to said first pig station delivering a small portion of said purging solvent located between said pigging elements to said supply line upstream of said pigging elements, and

wherein said source of paint is a paint cannister having a reciprocating piston including an outlet delivering paint to said supply line and said outlet receiving purging solvent from between said first and second pigging elements upon receipt of said first and second pigging elements in said first pig station.

23. A paint delivery and application apparatus, comprising:

a source of paint under pressure;

a paint applicator adapted to apply paint to a substrate;

a supply line interconnecting said source of paint with said paint applicator;

at least two pigging elements in said supply line moveable between a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, including a first pigging element adjacent said source of paint and a second pigging element adjacent said first pigging element when said first and second pigging elements are located in said first pig station; and

a source of purging solvent delivering a small volume of purging solvent to said supply line adjacent said second pigging element upstream of said second pigging element prior to delivering paint from said source of paint to said supply line, said paint then driving said first and second pigging elements through said supply line from said first pig station to said second pig station, thereby delivering paint to said paint applicator;

wherein said first pig station includes a reciprocable push rod driving said pigging elements into said supply line beyond an outlet of said source of paint prior to receipt of paint from said source of paint to said supply line.

24. A method of delivering and applying a paint to a substrate using a paint delivery and application system including a source of paint under pressure, a paint applicator, a delivery line interconnecting said source of paint and said paint applicator, at least one pigging element in said delivery line moveable in said delivery line from adjacent said source of paint to adjacent said paint applicator, and a source of purging solvent, said method comprising the following steps in sequence:

delivering between 5 and 50 ml of purging solvent from said source of purging solvent to said delivery line adjacent said pigging element upstream of said pigging element while said pigging element is located adjacent said source of paint; and

then delivering paint under pressure from said source of paint to said delivery line, thereby driving said pigging element from adjacent said source of paint to adjacent said paint applicator, delivering paint from said source of paint to said paint applicator and said paint applicator and applying paint to a substrate;

wherein the source of paint is a paint cannister having a reciprocable piston therein connected to a color changer, and said method includes delivering paint from the color changer to the paint cannister, then driving paint from the paint cannister to the delivery line.

25. A method of delivering and applying a paint to a substrate using a paint delivery and applicator system including a source of paint under pressure, a paint applicator, a delivery line interconnecting said source of paint and said paint applicator, a first pig station adjacent said source of paint and a second pig station adjacent said paint applicator, at least two pigging elements in said delivery line moveable between said first and second pig stations through said delivery line, and a source of purging solvent, said method comprising the following steps in sequence:

delivering a small volume of purging solvent upstream of said pigging elements; and

delivering paint under pressure from said source of paint to said delivery line, thereby driving said pigging elements in said first pig station to said second pig station, thereby delivering paint from said source of paint to said paint applicator and said paint applicator then applying paint to a substrate;

wherein the source of paint is a paint cannister connected to a color changer, and said method includes delivering paint from the color changer to the paint cannister, then driving paint from the paint cannister to the paint applicator through the delivery line.