Reduced deployment force delivery device

• US 7,794,487 B2
• Filed: 07/27/2005
• Issued: 09/14/2010
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Sanchez, Diana M., Park, Jin S., Majercak, David C.
• Primary Examiner(s): Erezo; Darwin P
• Assistant Examiner(s): DANG, PHONG SON H
• Application Number:
  US11/190,369
• Publication Number:
  US 20060025844A1
• Time in Patent Office: 1,875 Days
• Field of Search: 623/1.11, 623/1.13
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2/9661 the proximal portion of the stent or stent-graft is released first
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

A reduced deployment force delivery apparatus having an outer sheath with two layers that move relative to one another so as to reduce the deployment force necessary for deploying a stent, stent graft or other intraluminal device.

Claims

1. A reduced deployment force delivery device for intraluminal devices comprising:

an inner tube having a proximal region, a distal region and a distal tip, the distal region configured to receive a self-expanding intraluminal device having proximal and distal ends and a lumen therethrough;

a sheath having a proximal end and a distal end,

the sheath mounted concentrically around the inner tube;

a first outer layer having a proximal end and a distal end, the proximal end of the first outer layer is connected to a the distal end of the sheath;

a second outer layer having a proximal end and a distal end, the distal end being connected to the distal tip of the inner tube; and

an inner layer having a first end and a second end, the first end being connected to a distal end of the first outer layer at a folded region and configured to pass along a first portion of the outer surface of the self-expanding intraluminal device, wrapping around the proximal end of the self-expanding intraluminal device and passing through the lumen of the entire self-expanding intraluminal device, wrapping around the distal end of the self-expanding intraluminal device and proceeding proximally over a second portion of the outer surface of the self-expanding intraluminal device and connecting to the proximal end of the second outer layer at a folded region, wherein the reduced deployment force device is configured to release the proximal end of the self-expanding intraluminal device while maintaining the distal end of the self expanding intraluminal device in a compressed state under the second outer layer until the sheath is fully retracted.

2. The reduced deployment force delivery device of claim 1, further comprising a lubricious coating between the inner layer and the first outer layer portion and between the distal end section of the inner layer and the second outer layer portion.

3. The reduced deployment force delivery device of claim 1, wherein the inner layer tapers so as to be larger at its proximal end.

4. The reduced deployment force delivery device of claim 1, wherein the inner layer tapers variably between its proximal and distal ends.

5. The reduced deployment force delivery device of claim 1, wherein the inner layer, the distal end section thereof, the first outer layer and the second outer layer are comprised of woven Dacron.

6. The reduced deployment force delivery device of claim 1, wherein the inner layer, the distal end section thereof, the first outer layer and the second outer layer are comprised of woven Dyneema HDPE.

7. The reduced deployment force delivery device of claim 1, wherein the inner layer, the distal end section thereof, the first outer layer and the second outer layer are comprised of ePTFE.

8. The reduced deployment force delivery device of claim 1, wherein the inner layer, the distal end section thereof, the first outer layer and the second outer layer are comprised of a combination of woven Dacron and woven Dyneema HDPE.

9. The reduced deployment force delivery device of claim 1, wherein the inner layer and the first outer layer are connected by a folded region therebetween.

10. The reduced deployment force delivery device of claim 1, wherein the inner layer and the second outer layer are connected by a folded region therebetween.

11. The reduced deployment force delivery device of claim 1, wherein the inner layer and the first outer layer are connected by a bonded region therebetween.

12. The reduced deployment force delivery device of claim 1, wherein the distal end section of the inner layer and the second outer layer are connected by a bonded region therebetween.

13. The reduced deployment force delivery device of claim 1, wherein the sheath extends distally to comprise the first outer layer and connects to the inner layer via a connector.