Delivery system for a medical device

• US 7,794,489 B2
• Filed: 06/30/2006
• Issued: 09/14/2010
• Est. Priority Date: 09/02/2003
• Status: Expired due to Fees

• Current Assignee: Abbott Laboratories Incorporated
• Original Assignee: Abbott Laboratories Incorporated
• Inventors: Malin, Jill Nicole, Shumer, Daniel H., Volkl, Claus, Haun, Juergen Anton, Lasser, Amelia, Jen, Jimmy, Eli, Erik, Huang, Howard H.
• Primary Examiner(s): Nguyen; Anhtuan T
• Assistant Examiner(s): Severson; Ryan J
• Application Number:
  US11/479,644
• Publication Number:
  US 20070100422A1
• Time in Patent Office: 1,537 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.23, 606/108
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod

Abstract

The invention is directed to a delivery system for delivering a medical device. The delivery system includes an inner member having a proximal end and a distal end. The inner member defines a longitudinal axis between the proximal end and the distal end. A tip is formed at the distal end of the inner member. A bumper is freely disposed on the inner member. The bumper has a proximal end and a distal end. A seat is defined between the tip and the distal end of the bumper. Additionally, a sheath is disposed about the inner member, the sheath having a proximal end and a distal end. The sheath is movable from a first sheath position substantially covering the seat, and a second sheath position axially offset to expose the seat. The invention also includes a handle in contact with the proximal end of the inner member.

Claims

1. A delivery system for delivery of a medical device, the delivery system comprising:

an inner member having a proximal end and a distal end, the inner member defining a longitudinal axis therebetween;

a tip disposed at the distal end of the inner member;

a bumper disposed on the inner member, the bumper having a proximal end and a distal end, a seat being defined between the tip and the distal end of the bumper;

a sheath disposed about the inner member, the sheath having a proximal end and a distal end, the sheath being movable from a first sheath position substantially covering the seat, and a second sheath position axially offset to expose the seat;

a handle connected to the proximal end of the inner member; and

an actuator on the handle to move the sheath with respect to the inner member along the longitudinal axis from the first sheath position to the second sheath position, the actuator including a first adjust element operatively coupled to a first gear to provide a first deployment rate for movement of the sheath and a second adjust element operatively coupled to a second gear to provide a second deployment rate for the movement of the sheath, the first deployment rate being different than the second deployment rate wherein at least one of the adjust elements is moveable independently of the other adjust element.

2. The delivery system of claim 1, wherein the first deployment rate is greater than the second deployment rate.

3. The delivery system of claim 1, wherein the first gear is a sun gear.

4. The delivery system of claim 1, wherein the second gear is at least one planetary gear.

5. The delivery system of claim 4, wherein three planetary gears are provided.

6. The delivery system of claim 1, wherein the first adjust element is a course adjust element and the second adjust element is a fine adjust element.

7. The delivery system of claim 6, wherein the course adjust element is a thumbscrew.

8. The delivery system of claim 1, wherein the actuator is configured to move the sheath from the first sheath position to the second sheath position at a ratio greater than one to one.

9. The delivery system of claim 8, wherein the ratio of the first gear and the second gear is 3:

1.

10. The delivery system of claim 8, wherein the ratio of the first gear and the second gear is 2:

1.

11. The delivery system of claim 1, wherein the inner member is a tubular member having a proximal end, a distal end, and a length therebetween;

the bumper including a sleeve member, the sleeve member having a length and a tubular wall;

the sleeve member being formed of a flexible metallic element disposed along at least a portion of the length of the inner member.

12. The delivery system of claim 11, wherein the bumper further includes an outer layer over at least a portion of the flexible metallic element.

13. The delivery system of claim 12, wherein the outer layer is formed from a polymeric material.

14. The delivery system of claim 11, wherein the bumper defines a first portion along the length of the inner member having a first diameter and a second portion along the length of the inner member having a second diameter, the first diameter being greater than the second diameter.

15. The delivery system of claim 14, wherein the first diameter is defined by the inner member and bumper combined, and the second diameter is defined by the inner member.

16. The delivery system of claim 15, wherein the second diameter defines the seat.

17. The delivery system of claim 15, wherein the inner member defines a guidewire lumen along a length thereof.

18. The delivery system of claim 17, wherein the inner member is formed of a lubricious material.

19. The delivery system of claim 11, wherein the flexible metallic element is a braid or coil element.

20. The delivery system of claim 11, wherein the bumper is freely disposed on the inner member.

21. The delivery system of claim 11 further comprising a hypotube disposed about the inner member, the hypotube having a distal end and a proximal end, the distal end of the hypotube being proximal to the proximal end of the flexible metallic element.

22. The delivery system of claim 1, wherein the distal end of the bumper is configured to receive and radially constrain a proximal end of a stent disposed within the seat.

23. The delivery system of claim 22, wherein the distal end of the bumper includes a conical configuration.

24. The delivery system of claim 22, wherein the distal end of the bumper includes substantially rigid projections.

25. The delivery device of claim 1, wherein the sheath includes an inner surface and an outer surface defining a wall thickness therebetween, the wall thickness being greater at the distal end than the proximal end.

26. The delivery device of claim 25, wherein the wall thickness is tapered between the distal end and the proximal end.

27. The delivery system of claim 1, wherein the sheath includes an outer wall and a liner, the liner having an inner surface and an outer surface defining a wall thickness therebetween, the wall thickness being greater at the distal end than the proximal end, the outer surface of the liner being secured to an inner surface of the outer wall.

28. The delivery system of claim 27, wherein the inner surface of the liner is lubricious.

29. The delivery system of claim 1, further comprising a lock having an unlocked position permitting movement of at least one of the actuator and sheath, and a locked position prohibiting movement of the at least one of the actuator and sheath.

30. The delivery system of claim 29 wherein the lock includes a locking lever operationally engaged to the actuator and configured to releasably lock at least one of the actuator and sheath, when in the locked position.

31. The delivery system of claim 29, wherein the lock is operatively disposed to provide initial movement of the sheath when the lock is moved from the locked position to the unlocked position.

32. The delivery system of claim 29, wherein the lock includes a cam to cooperate with the actuator to provide the initial movement.

33. The delivery system of claim 29, wherein the locking lever is hingedly attached to the handle and further includes a detent configured to engage the actuator to inhibit movement of the sheath.

34. The delivery system of claim 1, wherein the tip includes a stent retention feature, the retention feature including a recess to receive and radially constrain a distal end of a stent disposed in the seat.