Expandable intervertebral spacers and methods of use

• US 7,794,501 B2
• Filed: 04/27/2006
• Issued: 09/14/2010
• Est. Priority Date: 04/27/2006
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Wasaw Orthopedic, Inc.
• Inventors: Edie, Jason A, Cooper, Lloyd Guyton Bowers, Walker, Don Byron II
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): FISHER, ELANA BETH
• Application Number:
  US11/412,671
• Publication Number:
  US 20070255413A1
• Time in Patent Office: 1,601 Days
• Field of Search: 606/277, 606/290, 623/17.11, 623/17.12, 623/17.15, 623/17.16
• US Class Current: 623/17.12
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/484 Fluid means, i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30581 having a pocket filled with fluid, e.g. liquid
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0091 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: A61F 2310/00976 Coating or prosthesis-covering structure made of proteins or of polypeptides, e.g. of bone morphogenic proteins BMP or of transforming growth factors TGF

Abstract

An intervertebral spacer is inserted between vertebral members in a compact configuration and expanded post-insertion to contact the adjacent vertebral members. The intervertebral spacer comprises a first member and a second member movable with respect to the first member between retracted and extended positions.

Claims

1. An intervertebral spacer comprising:

a first member including a first contact surface to contact an adjacent vertebral body and including a first cylinder formed therein;

a second member including a second contact surface and including a second cylinder that is insertable into the first cylinder, said first and second cylinders defining an expansion chamber;

a valve for introducing fluid or compressed gas into said expansion chamber to expand said intervertebral spacer;

a slot formed in said first member intersecting the first cylinder, said slot defining first and second clamping portions on opposing sides of said slot;

a force generating member to apply a clamping force to said first and second clamping portions that is transmitted through the first and second clamping portions to the first cylinder to cause the first cylinder to contract around the second cylinder; and

a compressible seal in said slot to contain said fluid or compressed gas in said expansion chamber.

2. The intervertebral spacer of claim 1 wherein the force generating member comprises a screw that is tightened to generate the clamping force.

3. The intervertebral spacer of claim 1 further comprising a retaining mechanism to prevent the first and second cylinders from separating.

4. The intervertebral spacer of claim 3 wherein the retaining mechanism comprises one or more resilient fingers formed on either the first or second member for engaging one or more tabs on the other member.

5. The intervertebral spacer of claim 3 wherein the retaining mechanism comprises an inwardly projecting element formed at the upper end of the first cylinder and an outwardly projecting element formed at the bottom end of the second cylinder arranged to contact said inwardly projecting element.

6. The intervertebral spacer of claim 1 further comprising a seal between an interior wall of said first cylinder and an exterior wall of the second cylinder to contain said fluid or compressed gas in said expansion chamber.

7. The intervertebral spacer of claim 1 further comprising a tool-engaging member for engagement by an insertion tool.

8. The intervertebral spacer of claim 7 wherein said tool-engaging member is configured to permit rotation of said intervertebral spacer during its insertion between intervertebral bodies.

9. The intervertebral spacer of claim 8 wherein the tool-engaging member comprises a pin configured for engagement by a hook on an insertion tool, said hook being rotatable around said pin.

10. The intervertebral spacer of claim 1 wherein at least one of the first and second members includes a portion that is porous to promote in-growth of bone into the intervertebral spacer.

11. The intervertebral spacer of claim 1 wherein at least one of the first and second contact surfaces includes a texture to grip an adjacent intervertebral body.

12. An intervertebral spacer comprising:

first and second members to contact adjacent vertebral bodies;

a fluid cylinder connected to said first and second members, said fluid cylinder including a outer cylinder connected to said first member and an inner cylinder connected to said second member; and

a clamping mechanism on said first member to lock said fluid cylinder in a fixed position, said clamp mechanism configured to cause the outer cylinder to contract and clamp against said inner cylinder;

the clamping mechanism including a slot formed in said first member intersecting the outer cylinder, said slot defining first and second clamping portions in opposing sides of said slot, said slot extending into a surface of the first member that faces away from a bottom wall of the first member, and a force generating member to apply a clamping force to said first and second clamping portions that is transmitted through the first and second clamping portions to the outer cylinder to cause the outer cylinder to contract around the inner cylinder; and

a compressible seal in said slot to contain fluid in said fluid cylinder.

13. The intervertebral spacer of claim 12 wherein the force generating member comprises a screw that is tightened to generate a clamping force.

14. The intervertebral spacer of claim 12 further comprising a retaining mechanism to prevent the inner and outer cylinders from separating.

15. The intervertebral spacer of claim 14 wherein the retaining mechanism comprises one or more resilient fingers formed on either the first or second member for engaging one or more tabs on the other member.

16. The intervertebral spacer of claim 14 wherein the retaining mechanism comprises an inwardly projecting element formed at an upper end of the first cylinder and an outwardly projecting element formed at a bottom end of the second cylinder arranged to contact said inwardly projecting element.

17. The intervertebral spacer of claim 12 further comprising a seal between an interior wall of said outer cylinder and an exterior wall of the inner cylinder to contain said fluid in said expansion chamber.

18. The intervertebral spacer of claim 12 further comprising a tool-engaging member for engagement by an insertion tool.

19. The intervertebral spacer of claim 18 wherein said tool-engaging member is configured to permit rotation of said intervertebral spacer during its insertion between intervertebral bodies.

20. The intervertebral spacer of claim 19 wherein the tool-engaging member comprises a pin configured for engagement by a hook on an insertion tool, said hook being rotatable around said pin.

21. The intervertebral spacer of claim 12 wherein at least one of the first and second members includes a portion that is porous to promote in-growth of bone into the intervertebral spacer.

22. The intervertebral spacer of claim 12 wherein at least one of the first and second members includes a texture to grip an adjacent intervertebral body.

23. An intervertebral spacer comprising:

first and second members to contact adjacent vertebral bodies;

a fluid cylinder connected to said first and second members, said fluid cylinder including a outer cylinder connected to said first member and an inner cylinder connected to said second member;

a slot that extends through the first member and the outer cylinder;

a seal positioned in the slot to prevent fluid from leaking from the fluid cylinder; and

a retaining mechanism preventing separation of said first and second members.

24. The intervertebral spacer of claim 23 wherein the retaining mechanism comprises one or more resilient fingers formed on either the first or second member for engaging one or more tabs on the other member.

25. The intervertebral spacer of claim 23 wherein the retaining mechanism comprises an inwardly projecting element formed at an end of the outer cylinder and an outwardly projecting element formed at an end of the inner cylinder arranged to contact said inwardly projecting element.

26. The intervertebral spacer of claim 23 further including a locking mechanism to lock the first and second members in a fixed position relative to one another.

27. The intervertebral spacer of claim 26 wherein the locking mechanism comprises a clamping mechanism.

28. The intervertebral spacer of claim 23 wherein the first member comprises an inferior member and wherein the second member comprises a superior member.

29. The intervertebral spacer of claim 23 wherein the first member comprises a superior member and wherein the second member comprises an inferior member.