Portable oxygen concentrator

• US 7,794,522 B2
• Filed: 02/04/2008
• Issued: 09/14/2010
• Est. Priority Date: 04/05/2005
• Status: Active Grant

• Current Assignee: Philips RS North America LLC (Koninklijke Philips N.V.)
• Original Assignee: Respironics Incorporated (Koninklijke Philips N.V.)
• Inventors: Bliss, Peter L., Halperin, Scott Carson, Atlas, Charles R.
• Primary Examiner(s): LAWRENCE JR, FRANK M
• Application Number:
  US12/025,446
• Publication Number:
  US 20080282880A1
• Time in Patent Office: 953 Days
• Field of Search: 961/14, 961/15, 961/21, 95/19, 95/96, 951/30, 128/204.18, 128/204.21, 128/205.12, 128/205.24, 128/205.26
• US Class Current: 95/19
• CPC Class Codes: B01D 2253/108 Zeolites
• CPC Class Codes: B01D 2256/12 Oxygen
• CPC Class Codes: B01D 2257/102 Nitrogen
• CPC Class Codes: B01D 2259/402 using two beds
• CPC Class Codes: B01D 2259/406 using more than four beds
• CPC Class Codes: B01D 2259/4146 Contiguous multilayered adsorbents
• CPC Class Codes: B01D 2259/4533 for medical purposes
• CPC Class Codes: B01D 2259/455 for transportable use
• CPC Class Codes: B01D 53/0407 Constructional details of adsorbing systems
• CPC Class Codes: B01D 53/0446 Means for feeding or distributing gases
• CPC Class Codes: B01D 53/0454 Controlling adsorption controlling temperature swing adsorption B01D53/0462, controlling pressure swing adsorption B01D53/047
• CPC Class Codes: B01D 53/053 with storage or buffer vessel
• CPC Class Codes: C01B 13/0259 by adsorption on solids
• CPC Class Codes: C01B 2210/0046 Nitrogen
• CPC Class Codes: C01B 2210/0062 Water

Abstract

A portable oxygen concentrator includes a pair of sieve beds, a compressor for delivering air to the sieve beds, a reservoir receiving oxygen-enriched gas from the sieve beds, and an air manifold attached to the first ends of the sieve beds. A set of valves operate under the control of a controller for selectively opening and closing the valves to alternately charge and purge the sieve beds to deliver oxygen-enriched gas into the reservoir. In addition, an exhaust passage communicates with the plurality of sieve beds to deliver a flow of nitrogen evacuated from the sieve beds such that the flow of the nitrogen is directed at or across the controller to cool the controller.

Claims

1. A portable oxygen concentrator, comprising:

a plurality of sieve beds adapted to absorb nitrogen from air, each sieve bed comprising an air inlet/outlet end and an oxygen inlet/outlet end;

at least one reservoir communicating with the oxygen inlet/outlet ends of the plurality of sieve beds for storing oxygen exiting from the oxygen inlet/outlet ends of the plurality of sieve beds;

a compressor for delivering air at one or more desired pressures to the air inlet/outlet ends of the plurality of sieve beds;

a set of valves between the compressor and the air inlet/outlet ends of the plurality of sieve beds;

a controller coupled to the valves for selectively opening and closing the valves to alternately charge the plurality of sieve beds by delivering compressed air into the plurality of sieve beds through the air inlet/outlet ends to cause oxygen-enriched gas to exit from the oxygen inlet/outlet ends into the reservoir and purge plurality of the sieve beds by evacuating pressurized nitrogen from the plurality of sieve beds through the air inlet/outlet ends; and

an exhaust passage communicating with the air inlet/outlet ends of the plurality of sieve beds, wherein the exhaust passage is configured to deliver a flow of nitrogen evacuated from the plurality of sieve beds such that the flow of the nitrogen is directed at or across the controller to cool the controller.

2. The portable oxygen concentrator of claim 1, further comprising one or more check valves between the plurality of sieve beds and the reservoir for preventing oxygen from flowing from the reservoir into the plurality of sieve beds.

3. The portable oxygen concentrator of claim 1, further comprising an air manifold providing a plurality of passages therein communicating between the compressor and the air inlet/outlet ends of the plurality of sieve beds, wherein the valves are coupled to the air manifold for selectively opening and closing the passages.

4. The portable oxygen concentrator of claim 1, the plurality of sieve beds comprising a first sieve bed and a second sieve bed, the controller configured for periodically opening a first subset of the valves to charge the first sieve bed and purge the second bed, and opening a second subset of the valves to charge the second sieve bed and purge the first sieve bed.

5. The portable oxygen concentrator of claim 4, the controller further configured for opening a third subset of the valves to charge the first sieve bed and the second sieve bed between opening the first subset of the valves and the second subset of the valves.

6. The portable oxygen concentrator of claim 5, the controller configured for opening the first subset of the valves and the second subset of the valves for a first length of time and a second length of time, and for opening the third subset of the valves for a third length of time that is less than the first and the second lengths of time.

7. The portable oxygen concentrator of claim 1, further comprising a delivery line communicating with the reservoir and a delivery valve communicating with the delivery line, the controller coupled to the delivery valve for selectively opening and closing the delivery line to deliver oxygen-enriched gas from the reservoir to a user.

8. The portable oxygen concentrator of claim 7, further comprising a pressure sensor communicating with the delivery line for detecting inhalation by the user, the controller coupled to the pressure sensor for opening the delivery valve responsive to inhalation by the user to deliver a pulse of oxygen from the reservoir to the user.

9. A method for concentrating oxygen comprising:

providing a portable apparatus comprising;

a plurality of sieve beds, each sieve bed in the plurality of sieve beds including a first end and a second end, a reservoir communicating with the second ends of the plurality of sieve beds, a compressor, a set of valves between the compressor and the first ends of the plurality of sieve beds, and control electronics adapted to control operation of the valves;

selectively opening and closing the valves to alternately charge the plurality of sieve beds by delivering compressed air into the plurality of sieve beds through the first ends to cause oxygen-enriched gas to exit from the second ends into the reservoir and purge the plurality of sieve beds to evacuate pressurized nitrogen from the plurality of sieve beds through the first ends; and

directing the nitrogen evacuated from the sieve beds at or across the control electronics to cool the control electronics.

10. The method of claim 9, wherein the step of selectively opening and closing the valves comprises a cycle including the following sequential steps:

a) charging a first sieve bed while purging a second sieve bed, whereby oxygen-enriched gas passes from the first sieve bed to the second sieve bed via a purge orifice;

b) simultaneously charging the first and the second sieve beds to direct gas from the first sieve bed into the second sieve bed;

c) charging the second sieve bed while purging the first sieve bed, whereby oxygen-enriched gas passes from the second sieve bed to the first sieve bed via the purge orifice; and

d) simultaneously charging the first and the second sieve beds after step c) to direct gas from the second sieve bed into the first sieve bed.