Rechargeable battery module having a cooling mechanism

• US 7,795,845 B2
• Filed: 03/13/2006
• Issued: 09/14/2010
• Est. Priority Date: 03/25/2005
• Status: Expired due to Fees

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Cho, Kyu-Woong
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US11/375,332
• Publication Number:
  US 20060214633A1
• Time in Patent Office: 1,646 Days
• Field of Search: 320/107, 320/110, 320/112, 320/126, 320/150, 320/116, 429/99, 429/120, 429/148, 429/149, 429/154, 622/39
• US Class Current: 320/150
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A rechargeable battery module includes a plurality of unit cells; and a housing in which the unit cells are mounted and in which a coolant for controlling the temperature in the housing circulates. The unit cells are disposed in the housing on a slant at a predetermined angle with respect to an inflow of the coolant.

Claims

1. A rechargeable battery module comprising:

a plurality of unit cells, each of the plurality of unit cells having at least one substantially flat side wall; and

a housing for the plurality of unit cells, the housing comprising a plurality of side walls and being configured to permit flow of a coolant in an inflow direction for controlling the temperature in the housing,

wherein the at least one substantially flat side wall of each of the plurality of unit cells in the housing is oriented at an acute angle to the inflow direction of the coolant and

wherein at least two of the plurality of side walls each have a plurality of protrusions protruding generally toward the plurality of unit cells, wherein the plurality of protrusions on each of the side walls are spaced along a length of that side wall.

2. The rechargeable battery module of claim 1, wherein the plurality of unit cells comprises a cell series.

3. The rechargeable battery module of claim 1, wherein the at least one substantially flat side wall of each of the plurality of unit cells is oriented at an angle from about 15°

to 45°

with respect to the inflow direction of the coolant.

4. The rechargeable battery module of claim 1, wherein the plurality of protrusions are spaced at regular intervals.

5. The rechargeable battery module of claim 1, wherein the plurality of protrusions are spaced at irregular intervals.

6. The rechargeable battery module of claim 1, wherein the plurality of unit cells are oriented along a line and the plurality of protrusions are aligned with the line.

7. The rechargeable battery module of claim 1, wherein the plurality of protrusions have a hemispherical shape.

8. The rechargeable battery module of claim 1, wherein plurality of the protrusions are a cylindrical column or a polygonal column.

9. The rechargeable battery module of claim 1, wherein the plurality of protrusions have a shape selected from the group consisting of a truncated cone, a cone, and a polygonal pyramid.

10. The rechargeable battery module of claim 1, wherein the plurality of protrusions are integral with and extend along a height of the respective one of the at least two of the plurality of side walls to form a corrugated side wall.

11. The rechargeable battery module of claim 10, wherein each of the plurality of protrusions have a cross-sectional shape selected from the group consisting of an arc, a triangle, and a rectangle.

12. The rechargeable battery module of claim 1, wherein the housing includes an internal supportive plate having a plurality of second protrusions.

13. The rechargeable battery module of claim 12, wherein the plurality of second protrusions are cylinders.

14. The rechargeable battery module of claim 1, wherein a corrugated supportive plate is attached inside the housing.

15. The rechargeable battery module of claim 14, wherein the corrugated supportive plate has corrugations having an arc-shaped cross-section or a polygonal cross-section.

16. The rechargeable battery module of claim 1, wherein the plurality of unit cells are spaced and aligned in a plurality of cell series, and a corrugated supportive plate is between two of the plurality of cell series.

17. The rechargeable battery module of claim 16, wherein the corrugated supportive plate has through-holes.

18. The rechargeable battery module of claim 1, wherein the plurality of unit cells are spaced and aligned in a plurality of cell series, and a supportive plate having protrusions is mounted between two of the plurality of cell series.

19. The rechargeable battery module of claim 1, wherein the battery module is configured to drive a motor.

20. The rechargeable battery module of claim 1, wherein each of the plurality of unit cells is hexahedral.