Electrophotographic developing member, process for its production, electrophotographic process cartridge and electrophotographic image forming apparatus

• US 7,798,948 B2
• Filed: 07/31/2009
• Issued: 09/21/2010
• Est. Priority Date: 02/07/2008
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Kawamura, Kunimasa, Yamamoto, Arihiro, Ishida, Kazutoshi, Nakamura, Minoru
• Primary Examiner(s): Bryant; David P
• Assistant Examiner(s): Afzali; Sarang
• Application Number:
  US12/533,201
• Publication Number:
  US 20090290907A1
• Time in Patent Office: 417 Days
• Field of Search: 492/17, 492/18, 492/38, 492/56, 492/59, 298/953.2, 298/95, 298/952, 298/952.1, 298/952.11, 399/286, 399/176, 399/279, 399/111, 399/119
• US Class Current: 492/18
• CPC Class Codes: G03G 15/0818 characterised by the structure of the donor member, e.g. surface properties
• CPC Class Codes: G03G 2215/0861 Particular composition or materials
• CPC Class Codes: G03G 2215/0863 Manufacturing
• CPC Class Codes: Y10T 29/49563 with coating or casting about a core

Abstract

To provide an electrophotographic developing member which can both be kept from the sticking of a developer and be kept from being deformed by its contacting members, and can form stable images over a long period of time. An electrophotographic developing member characterized in that its surface layer satisfies the following expressions (1) to (3) where the average crosslinking density in each region of up to 100 nm in depth, from 100 nm to 200 nm in depth and from 200 nm to 300 nm in depth from the surface of the surface layer is represented by C1, C2 and C3 (mol/cm³), respectively:
C3<C2<C1;  (1)
C3×1.3≦C1≦C3×5.0; and  (2)
2.0×10⁻⁴≦C3≦7.0×10⁻⁴.  (3)

Claims

1. An electrophotographic developing member comprising a mandrel and a surface layer containing a urethane resin, the surface layer being provided on the peripheral surface of the mandrel, wherein;

the surface layer satisfies the following relationships (1) to (3) where the average crosslinking density in each region of up to 100 nm in depth, from 100 nm to 200 nm in depth and from 200 nm to 300 nm in depth from the surface of the surface layer is represented by C1, C2 and C3 (mol/cm³);

C3<

C2<

C1;

 

 

(1)

C3×

1.3≦

C1≦

C3×

5.0; and

 

 

(2)

2.0×

10<sup>−

4</sup>≦

C3≦

7.0×

10<sup>−

4</sup>. 

 

(3)

2. The electrophotographic developing member according to claim 1, wherein;

the surface layer satisfies the following relationships (4) and (5) where the average atomic percentage ratio of oxygen atoms (O) to carbon atoms (C), average O/C atomic ratio, as measured by X-ray photoelectron spectroscopy in each region of up to 100 nm in depth, from 100 nm to 200 nm in depth and from 200 nm to 300 nm in depth from the surface of the surface layer, is represented by O1, O2 and O3;

O3×

0.8≦

O1≦

O3×

1.1; and

 

 

(4)

0.27≦

O1≦

0.44. 

 

(5)

3. The electrophotographic developing member according to claim 1, wherein;

the surface layer further satisfies the following relationships (6) and (7);

C3×

1.5≦

C1≦

C3×

3.0; and

 

 

(6)

O1≦

O2≦

O3. 

 

(7)

4. The electrophotographic developing member according to claim 1, which comprises a resin layer and the surface layer in this order on the peripheral surface of the mandrel.

5. The electrophotographic developing member according to claim 1, having an MD-1 hardness of from 25.0°

or more to 40.0°

or less.

6. A process for producing the electrophotographic developing member according to claim 1;

the process comprising the step of subjecting a cured film of a coating film of a raw-material solution for the surface layer to plasma processing under atmospheric pressure.

7. The process for producing the electrophotographic developing member, according to claim 6, wherein the plasma processing is carried out in an atmosphere of 95 vol. % or more of nitrogen.

8. The process for producing the electrophotographic developing member, according to claim 6, wherein the plasma used in the plasma processing is formed by supplying high-frequency power which has been pulse-modulated in a duty ratio of from 50% or more to 80% or less by a pulse width modulation method.

9. An electrophotographic process cartridge comprising at least a photosensitive member for forming thereon an electrostatic latent image and an electrophotographic developing member and being so constituted as to be detachably mountable to the main body of an electrophotographic image forming apparatus, wherein;

the electrophotographic developing member is one according to claim 1.

10. An electrophotographic image forming apparatus comprising at least a photosensitive member for forming thereon an electrostatic latent image and an electrophotographic developing member, wherein;

the electrophotographic developing member is one according to claim 1.