Orthopedic plate

• US 7,799,061 B2
• Filed: 01/26/2006
• Issued: 09/21/2010
• Est. Priority Date: 01/28/2005
• Status: Active Grant

• Current Assignee: OrthoHelix Surgical Designs, Inc. (Stryker Corporation)
• Original Assignee: OrthoHelix Surgical Designs, Inc. (Stryker Corporation)
• Inventors: Wynkoop, G. Martin, Kay, David B., Ducharme, Dustin, Strnad, Lee A.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Hammond; Ellen C
• Application Number:
  US11/340,027
• Publication Number:
  US 20060200145A1
• Time in Patent Office: 1,699 Days
• Field of Search: 606/280, 606/71, 606283-285, 606/298, 606/299
• US Class Current: 606/283
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8066 for pelvic reconstruction
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence

Abstract

The present invention relates to an orthopedic plate and screw system and instruments for surgical fixation of a small bone or bones including specifically the small bones of the spine. The plate facilitates three dimensional contouring to provide for a variety of applications and to accommodate individual variation in bone shape. The plate has a modified x shape including a central trunk portion including one or more screw holes along a longitudinal axis and a set of divergent upper and an oppositely extending set of divergent lower arms, each arm including screw holes which are placed at a radially equal distance but which diverging asymmetrically from the longitudinal axis relative to its paired upper or lower mate. The screws of the system are self-starting, self-tapping screws including the option of partial or full cannulation. In a further embodiment, the plate is intended for use through the length of the spine.

Claims

1. An orthopedic plate system comprising a plate which has a shape in the x-y planes that consists of a central trunk and a first set of a first arm and a second arm and a second set of a first arm and a second arm, the trunk including a screw hole and defining a central longitudinal axis extending between a first end and a second end, the first set of arms extending from the first end of the trunk and the second set of arms extending from the second end of the trunk each of said first and of said second set of said arms having a screw hole joined to the trunk by a linking section configured to bend relative to the trunk without deforming the screw hole and a longitudinal axis and defining an angle relative to the central longitudinal axis of the trunk and the angle of said first arm being different by from about 2°

to about 20°

from the angle of the second arm; and

the plate having an inferior side capable of facing a bone and the inferior side including a radius of curvature in the z direction along the longitudinal axis whereby the screw hole of the first arm defines an axis the direction of which forms a convergent but non impinging angle toward the inferior side with the direction of the axis of the screw hole of the other arm for each set of arms.

2. An orthopedic plate system as set forth in claim 1 further including at least one screw which has a rounded head which mates with the screw hole of the first arm to allow a variable orientation of the axis of the screw.

3. An orthopedic plate system as set forth in claim 2 where the variable orientation is a conical shape relative to an axis defined by the screw hole and defines an angle of at least 20°

.

4. An orthopedic plate system as set forth in claim 3 where the variable orientation is a conical shape relative to an axis defined by the screw hole and defines an angle of at least 25°

.

5. An orthopedic plate system as set forth in claim 1 wherein one or more of the screw holes is threaded.

6. A surgical plate system comprising

a pre-contoured X shaped plate that has an inferior surface and which has a concentric superior surface, the plate having a trunk having a linear medial longitudinal axis along the superior surface extending between a first end and a second end, and the inferior surface of the trunk defining a curve transverse to the medial axis and the trunk having a first end and an opposing second end, and the plate having a first pair of a first arm and a second arm extending from the first end of the trunk and a second pair of a first arm and a second arm extending from the second end of the trunk, the inferior surface of the first arm and of the second arm following the same curve as the inferior surface of the trunk, the plate consisting of the trunk and the first pair of arms and the second pair of arms;

the first arm having an ear with at least one screw hole defining a first screw axis perpendicular to a tangent to the top surface of the first ear, the first ear being attached to the trunk by a linking section having a waist, a first angle and a first length being defined by a line from the center of the first arm screw hole to the intersection of the medial longitudinal axis of the trunk;

the second arm having a second ear with at least one second screw hole defining a second screw axis perpendicular to a tangent to the top surface of the second ear, the second ear being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the medial longitudinal axis of the trunk; and

the first angle and the first length being different from the second angle and the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but do not intersect.

7. A surgical plate system as set forth in claim 6 wherein the curve is constant along the medial axis.

8. A surgical plate system as set forth in claim 7 wherein the curve is a portion of a circle and the plate defines a segment of a cylinder.

9. A surgical plate system as set forth in claim 6 wherein the waist of the linking section of the first arm and of the second arm is configured to bend relative to the trunk section in response to a force applied before or during surgery without deforming the screw hole.

10. A surgical plate system as set forth in claim 6 wherein the trunk has a through hole.

11. A surgical plate system as set forth in claim 10 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

12. A surgical plate system as set forth in claim 6 wherein the trunk has a compression slot.

13. A surgical plate system as set forth in claim 12 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

14. A surgical plate system as set forth in claim 12 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply compression.

15. A surgical plate system as set forth in claim 6 further including at least one screw having a threaded shaft and a rounded head which mates with the screw hole of the first arm to allow a variable orientation of the axis of the screw.

16. An implant system capable of being used to stabilize a small bone fracture comprising

a pre-contoured plate which is a X-shaped plate, the plate consisting of a trunk defining a longitudinal axis with a first end and an opposing second end, and a first pair of first arm and a second arm extending from the first end of the trunk, the trunk having a constant radial curve in the z direction about the longitudinal axis, and the first arm and the second arm of the first pair following the radial curve of the trunk so as to spiral about the longitudinal axis toward each other and a second pair of first arm and a second arm extending from the second end of the trunk and the first arm and the second arm of the second pair following the radial curve of the trunk so as to spiral about the longitudinal axis toward each other;

each of the first arms having an, ear with at least one screw hole defining a first screw axis, the first ear being attached to the trunk by a linking section having a waist, a first angle and a first length being defined by a line from the center of the first arm screw hole to the intersection of the longitudinal axis of the trunk, and the linking section waist being configured to bend relative to the trunk section without deforming the screw hole;

each of the second arms having a second ear with at least one second screw hole defining a second screw axis, the second ear being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the longitudinal axis of the trunk, the linking section waist being configured to bend relative to the trunk section without deforming the through hole;

the first angle and the first length being different from the second angle and the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but do not intersect; and

the first arm of the first pair diagonally opposing the first arm of the second pair.

17. An implant system as set forth in claim 16 wherein the radial curve is constant along the longitudinal axis.

18. An implant system as set forth in claim 17 wherein the plate defines a segment of a cylinder.

19. An implant system as set forth in claim 16 wherein the trunk has a through hole.

20. An implant system as set forth in claim 19 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

21. An implant system as set forth in claim 16 wherein the trunk has a compression slot.

22. An implant system as set forth in claim 21 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

23. An implant system as set forth in claim 21 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply compression.

24. An implant system as set forth in claim 16 further including at least one screw having a threaded shaft and a rounded head which mates with the screw hole of the first arm to allow a variable orientation of the axis of the screw.