Delivery system for a medical device

• US 7,799,065 B2
• Filed: 01/31/2007
• Issued: 09/21/2010
• Est. Priority Date: 09/02/2003
• Status: Expired due to Fees

• Current Assignee: Abbott Laboratories
• Original Assignee: Abbott Laboratories
• Inventors: Pappas, Jeffrey Madsen
• Primary Examiner(s): Nguyen; Anhtuan T.
• Assistant Examiner(s): Severson; Ryan J
• Application Number:
  US11/669,466
• Publication Number:
  US 20070191865A1
• Time in Patent Office: 1,329 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.23, 606/108
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2210/0004 bioabsorbable

Abstract

The invention is directed to a delivery system for delivering a medical device. The delivery system includes an inner member having a proximal end and a distal end. The inner member defines a longitudinal axis between the proximal end and the distal end. A tip is formed at the distal end of the inner member. A bumper is freely disposed on the inner member. The bumper has a proximal end and a distal end. A seat is defined between the tip and the distal end of the bumper. Additionally, a sheath is disposed about the inner member, the sheath having a proximal end and a distal end. The sheath is movable from a first sheath position substantially covering the seat, and a second sheath position axially offset to expose the seat. The invention also includes a handle in contact with the proximal end of the inner member.

Claims

1. A delivery system for delivery of a medical device, the delivery system comprising:

an inner member having a proximal end and a distal end, the inner member defining a longitudinal axis therebetween;

a sheath disposed about the inner member, the sheath having a proximal end and a distal end, the sheath being movable between a first sheath position to a second sheath position;

a handle coupled with the proximal end of the inner member; and

an actuator on the handle including a slider configured for linear movement and having an elongate surface with a plurality of teeth therealong, the actuator coupled to a rack-and-pinion assembly;

the rack-and-pinion assembly including;

a pinion coupled with the sheath, the pinion configured for linear movement in the same direction as the slider and having a plurality of teeth along its length; and

at least one rack gear being rotatable about a center axis, the at least one rack gear including;

a circumferential surface,

a first gear pitch operatively coupled with the pinion for linear movement of the pinion upon rotation of the at least one rack gear, and

a second gear pitch vertically displaced on a height of the circumferential surface, the first gear pitch being different from the second gear pitch,

wherein the plurality of teeth of the slider are operatively coupled with the second gear pitch of the at least one rack gear for rotation of the at least one rack gear and linear movement of the pinion and sheath along the longitudinal axis upon linear movement of the slider.

2. The delivery system of claim 1, wherein the first gear pitch is defined by a first generally cylindrical portion of the at least one rack gear having a first diameter, and the second gear pitch is defined by a second generally cylindrical portion of the at least one rack gear having a second diameter, the first diameter being greater than the second diameter;

and wherein rotation of the at least one rack gear due to linear movement of the slider results in a greater rate of movement of the pinion.

3. The delivery system of claim 1, wherein the at least one rack gear is a bevel gear having a generally conical circumferential surface, the second gear pitch being varied along a height of the conical surface, and further wherein the plurality of teeth of the slider are disposed at varied heights along the elongate surface;

linear movement of the slider resulting in varied engagement of the plurality of teeth along the height of the circumferential surface to vary a rate of rotation of the rack gear and a rate of movement of the pinion.

4. The delivery system of claim 3, wherein the plurality of teeth of the slider vary in pitch along a length of the elongate surface.

5. The delivery system of claim 1, wherein the rack-and-pinion assembly includes a second rack gear, the pinion disposed between the first rack gear and second rack gear.

6. The delivery system of claim 1, wherein the rack and pinion assembly is configured to move the sheath a distance greater than a distance in which the slider is moved.

7. The delivery system of claim 1, wherein the sheath moves with respect to the slider at a ratio of at least about 2:

1.

8. A delivery system for delivery of a medical device, the delivery system comprising:

an inner member having a proximal end and a distal end, the inner member defining a longitudinal axis therebetween;

a tip disposed at the distal end of the inner member;

a bumper disposed on the inner member, the bumper having a proximal end and a distal end, the bumper including a sleeve member having a length and a tubular wall, a seat being defined between the tip and the distal end of the bumper;

a sheath disposed about the inner member, the sheath having a proximal end and a distal end, the sheath being movable between a first sheath position to a second sheath position;

a handle coupled with the proximal end of the inner member; and

an actuator on the handle including a slider configured for linear movement and having an elongate surface with a plurality of teeth therealong, the actuator coupled to a rack-and-pinion assembly;

the rack-and-pinion assembly including;

a pinion coupled with the sheath, the pinion configured for linear movement in the same direction as the slider and having a plurality of teeth along its length; and

at least one rack gear being rotatable about a center axis, the at least one rack gear including;

a circumferential surface,

a first gear pitch operatively coupled with the pinion for linear movement of the pinion upon rotation of the at least one rack gear, and

a second gear pitch vertically displaced on a height of the circumferential surface, the first gear pitch being different from the second gear pitch,

wherein the plurality of teeth of the slider are operatively coupled with the second gear pitch of the at least one rack gear for rotation of the at least one rack gear and linear movement of the pinion and sheath along the longitudinal axis upon linear movement of the slider.

9. The delivery system of claim 8, wherein the first gear pitch is defined by a first generally cylindrical portion of the rack gear having a first diameter, and the second gear pitch is defined by a second generally cylindrical portion of the rack gear having a second diameter, the first diameter being greater than the second diameter;

and wherein rotation of the rack gear due to linear movement of the slider results in a greater rate of movement of the pinion.

10. The delivery system of claim 8, wherein the at least one rack gear is a bevel gear having a generally conical circumferential surface, the second gear pitch being varied along a height of the conical surface, and further wherein the plurality of teeth of the slider are disposed at varied heights along the elongate surface;

linear movement of the slider resulting in varied engagement of the plurality of teeth along the height of the circumferential surface to vary a rate of rotation of the rack gear and a rate of movement of the pinion.

11. The delivery system of claim 10, wherein the plurality of teeth of the slider vary in pitch along a length of the elongate surface.

12. The delivery system of claim 8, wherein the rack-and-pinion assembly includes a second rack gear, the pinion disposed between the first rack gear and second rack gear.

13. The delivery system of claim 8, wherein the rack and pinion assembly is configured to move the sheath a distance greater than a distance in which the slider is moved.

14. The delivery system of claim 8, wherein the sheath moves with respect to the slider at a ratio of at least about 2:

1.

15. A method for delivery of a medical device, the method comprising:

providing a delivery system including;

an inner member having a proximal end and a distal end, the inner member defining a longitudinal axis therebetween,

a sheath disposed about the inner member, the sheath having a proximal end and a distal end, the sheath being movable from a first sheath position to a second sheath position,

a handle coupled with the proximal end of the inner member, and

an actuator on the handle including a slider configured for linear movement and having an elongate surface with a plurality of teeth therealong, the actuator coupled to a rack-and-pinion assembly;

the rack-and-pinion assembly including;

a pinion coupled with the sheath, the pinion configured for linear movement in the same direction as the slider and having a plurality of teeth along its length; and

at least one rack gear being rotatable about a center axis, the at least one rack gear including;

a circumferential surface,

a first gear pitch operatively coupled with the pinion for linear movement of the pinion upon rotation of the at least one rack gear, and

a second gear pitch vertically displaced on a height of the circumferential surface, the first gear pitch being different from the second gear pitch,

wherein the plurality of teeth of the slider are operatively coupled with the second gear pitch of the at least one rack gear for rotation of the at least one rack gear and linear movement of the pinion and sheath along the longitudinal axis upon linear movement of the slider; and

moving the slider linearly to rotate the at least one rack gear and linearly move the sheath along the longitudinal axis.

16. The method of claim 15, wherein the first gear pitch is defined by a first generally cylindrical portion of the rack gear having a first diameter, and the second gear pitch is defined by a second generally cylindrical portion of the rack gear having a second diameter, the first diameter being greater than the second diameter;

and wherein rotation of the rack gear due to linear movement of the slider results in a greater rate of movement of the pinion.

17. The method of claim 15, wherein the at least one rack gear is a bevel gear having a generally conical circumferential surface, the second gear pitch being varied along a height of the conical surface, and further wherein the plurality of teeth of the slider are disposed at varied heights along the elongate surface;

linear movement of the slider resulting in varied engagement of the plurality of teeth along the height of the circumferential surface to vary a rate of rotation of the rack gear and a rate of movement of the pinion.

18. The method of claim 17, wherein the plurality of teeth of the slider vary in pitch along a length of the elongate surface.

19. The method of claim 15, wherein the rack-and-pinion assembly further includes a second rack gear, and wherein the pinion is disposed between the first rack gear and second rack gear.

20. The method of claim 15, wherein the rack and pinion assembly is configured to move the sheath a distance greater than a distance in which the slider is moved.

21. The method of claim 15, wherein the sheath moves with respect to the slider at a ratio of at least about 2:

1.