Moldable neutron sensitive compositions, articles, and methods

• US 7,800,073 B2
• Filed: 12/03/2007
• Issued: 09/21/2010
• Est. Priority Date: 12/03/2007
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Clothier, Brent Allen, Venkataramani, Venkat Subramaniam, Martins Loureiro, Sergio Paulo, Ivan, Adrian
• Primary Examiner(s): Porta; David P
• Assistant Examiner(s): Eley; Jessica L
• Application Number:
  US11/949,423
• Publication Number:
  US 20090140158A1
• Time in Patent Office: 1,023 Days
• Field of Search: 250/390.11, 250/370.11, 250/390.01, 252/478
• US Class Current: 250/390.01
• CPC Class Codes: C08J 3/20 Compounding polymers with additives, e.g. colouring
• CPC Class Codes: C08K 3/01 characterized by their specific function
• CPC Class Codes: C08K 3/02 Elements
• CPC Class Codes: C08K 3/16 Halogen-containing compounds
• CPC Class Codes: C08K 3/22 of metals
• CPC Class Codes: G01T 3/06 with scintillation detectors

Abstract

Moldable neutron sensitive compositions containing an inorganic scintillating component, and neutron capture component, and a moldable resin component, are described. They are prepared with optimized compositions for maximized thermal neutron sensitivity. Methods for preparing such compositions, and articles and radiation detectors made from them are described as well.

Claims

1. A moldable, neutron sensitive composition comprising:

(a) an inorganic scintillating component;

(b) a neutron capture component comprising a nuclide having a thermal neutron absorption capture cross-section of at least about 100 barns;

(c) a gamma-ray insensitive, transmissive moldable resin composition;

wherein said inorganic scintillating component and said neutron capture component are in intimate mixture with at least each other; and

wherein said moldable, neutron sensitive composition is a solid or semi-solid with sufficient flowability for molding into a shaped article.

2. The moldable, neutron sensitive composition of claim 1 wherein a mass ratio of neutron capture component to inorganic scintillating component is from about 0.1 to about 10.

3. The moldable, neutron sensitive composition of claim 2 wherein the mass ratio is from about 0.2 to about 1.

4. The moldable, neutron sensitive composition of claim 1 wherein a volume fraction of the sum of volumes of inorganic scintillating component and neutron capture component to the total volume of moldable neutron sensitive composition is from about 40% to about 80%.

5. The moldable, neutron sensitive composition of claim 1 wherein the inorganic scintillating component and the neutron capture component are further in intimate mixture with said moldable resin composition.

6. The moldable, neutron sensitive composition of claim 1 wherein the neutron capture component comprises a compound of at least one element selected from the group consisting of Li, B and Gd.

7. The moldable, neutron sensitive composition of claim 6 wherein the neutron capture component comprises ⁶LiF.

8. The moldable, neutron sensitive composition of claim 1 wherein the inorganic scintillating component comprises one or more selected from the group consisting of metal oxide, metal sulfide, metal selenide, metal oxysulfide, mixed metal oxide and metal halide.

9. The moldable, neutron sensitive composition of claim 8 wherein the inorganic scintillating component comprises ZnS or (Zn,Cd)S.

10. The moldable, neutron sensitive composition of claim 9 wherein the inorganic scintillating component comprises ZnS:

Ag or ZnS;

Cu.

11. The moldable, neutron sensitive composition of claim 1 wherein the neutron capture component and the inorganic scintillating component are the same compound.

12. The moldable, neutron sensitive composition of claim 1 wherein the moldable resin composition comprises one or more of a thermoplastic resin or a thermoset resin.

13. The moldable, neutron sensitive composition of claim 12 wherein the moldable resin composition comprises one or more selected from acrylate-based resin, epoxy resin, siloxane resin.

14. The moldable, neutron sensitive composition of claim 1, wherein the moldable, neutron sensitive composition is capable of being shaped into an article by a shaping step selected from the group consisting of tape casting, slip casting, extrusion, pultrusion, injection molding, compression molding, blow molding, rolling, thermoforming, vacuum forming, kneading, pressing, coating, spraying, printing, and combinations thereof.

15. The moldable, neutron sensitive composition of claim 1, wherein each of the inorganic scintillating component and the neutron capture component has a mean particle size of about 0.1 microns to about 60 microns.

16. The moldable, neutron sensitive composition of claim 1 wherein said moldable, neutron sensitive composition substantially does not fluoresce under irradiation by gamma rays.

17. A shaped, neutron sensitive article, made by shaping the moldable, neutron sensitive composition of claim 1 with a shaping step selected from the group consisting of tape casting, slip casting, extrusion, pultrusion, injection molding, compression molding, blow molding, rolling, thermoforming, vacuum forming, kneading, pressing, coating, spraying, printing, and combinations thereof.

18. The shaped article of claim 17, wherein said article is in the form of an elongated layer having a thickness, wherein parameters of thickness, V_f, and mass ratio of neutron capture component to inorganic scintillating component of said shaped neutron sensitive article are each preselected to maximize a thermal neutron sensitivity value for the article.

19. The shaped article of claim 17, wherein said article is in the form of an elongated layer having thickness in the range of from about 300 to about 800 microns.

20. A radiation detector capable of neutron detection comprising:

a radiation sensing element comprising the shaped, neutron sensitive article of claim 17; and

a photosensor optically coupled to the shaped, neutron sensitive article for detecting emission of photons from the inorganic scintillating component of said shaped, neutron sensitive article.

21. The radiation detector of claim 20 wherein the detector is a hand-held or portable detector.

22. A moldable, neutron sensitive composition comprising:

(a) an inorganic scintillating component comprising doped ZnS;

(b) a neutron capture component comprising a ⁶Li nuclide;

(c) a gamma-ray insensitive, transmissive moldable resin composition;

wherein said inorganic scintillating component and said neutron capture component are in intimate mixture with at least each other;

wherein said moldable, neutron sensitive composition is a solid or semi-solid with sufficient flowability for molding into a shaped article;

wherein the mass ratio of neutron capture component to inorganic scintillating component is from about 0.2 to about 1; and

wherein the volume fraction of the sum of volumes of inorganic scintillating component and neutron capture component to the total volume of moldable neutron sensitive composition is from about 40% to about 80%.

23. A method of fabricating a moldable, neutron sensitive composition, said method comprising steps:

(i) forming an intimate mixture of at least one inorganic scintillating component and at least one neutron capture component comprising a nuclide having a thermal neutron absorption capture cross-section of at least about 100 barns;

(ii) combining the intimate mixture of said at least one inorganic scintillating component and said at least one neutron capture component with a gamma ray-insensitive, transmissive moldable resin composition under conditions effective to form said moldable, neutron sensitive composition as a solid or semi-solid with sufficient flowability for molding into a shaped article.

24. The method of claim 23 further comprising performing one or more step selected from comminuting, agitating, and deagglomerating upon said at least one inorganic scintillating component and said at least one neutron capture component individually or together during or prior to the step (i) of forming said intimate mixture.

25. The method of claim 23 wherein said conditions include one or more selected from the group consisting of agitating, filtering, straining, pressing, crushing, and deagglomerating.

26. The method of claim 23, further comprising a step of shaping the moldable, neutron sensitive composition to form a shaped article.

27. The method of claim 26, wherein said step of shaping comprises a step selected from the group consisting of tape casting, slip casting, extrusion, pultrusion, injection molding, compression molding, blow molding, rolling, thermoforming, vacuum forming, kneading, pressing, coating, spraying, printing, and combinations thereof.

28. The method of claim 23, wherein the neutron capture component comprises a compound of at least one element selected from the group consisting of Li, B and Gd.

29. The method of claim 28, wherein the neutron capture component comprises a lithium compound enriched in ⁶Li.

30. The method of claim 23, wherein the inorganic scintillating component comprises one or more selected from the group consisting of metal oxide, metal sulfide, metal selenide, metal oxysulfide, mixed metal oxide and metal halide.

31. The method of claim 30, wherein the inorganic scintillating component comprises ZnS or (Zn,Cd)S.

32. The method of claim 23, wherein the moldable resin composition comprises one or more of a thermoplastic resin or a thermoset resin.

33. The method of claim 32, wherein the moldable resin composition comprises one or more selected from acrylate-based resin, epoxy resin, siloxane resin.

34. A method for forming a shaped, neutron sensitive article comprising steps:

(i) providing a moldable, neutron sensitive composition comprising an inorganic scintillating component, a neutron capture component comprising a nuclide having a thermal neutron absorption capture cross-section of at least about 100 barns, and a gamma-ray insensitive, transmissive moldable resin composition, wherein said inorganic scintillating component and said neutron capture component are in intimate mixture with at least each other, and wherein said moldable, neutron sensitive composition is a solid or semi-solid with sufficient flowability for molding into a shaped article;

(ii) shaping said neutron sensitive composition into a shaped neutron sensitive article by a step selected from the group consisting of tape casting, slip casting, extrusion, pultrusion, injection molding, compression molding, blow molding, rolling, thermoforming, vacuum forming, kneading, pressing, coating, spraying, printing, and combinations thereof.

35. A shaped, neutron sensitive article made by shaping a moldable, neutron sensitive composition;

wherein the moldable, neutron sensitive composition comprises an inorganic scintillating component, a neutron capture component comprising a nuclide having a thermal neutron absorption capture cross-section of at least about 100 barns and a gamma-ray insensitive, transmissive moldable resin composition, wherein said inorganic scintillating component and said neutron capture component are in intimate mixture with at least each other, and wherein said moldable, neutron sensitive composition is a solid or semi-solid with sufficient flowability for molding into said shaped article;

wherein parameters of thickness, V_f, and mass ratio of neutron capture component to inorganic scintillating component of said shaped neutron sensitive article are each preselected to yield a thermal neutron sensitivity value for the article of at least about 5.0%.

36. A radiation detector capable of neutron detection comprising:

a radiation sensing element comprising the shaped, neutron sensitive article of claim 35; and

a photosensor optically coupled to the shaped, neutron sensitive article for detecting emission of photons from the inorganic scintillating component of said shaped, neutron sensitive article.