System and method for rapid isothermal gas expansion and compression for energy storage

• US 7,802,426 B2
• Filed: 06/09/2009
• Issued: 09/28/2010
• Est. Priority Date: 06/09/2008
• Status: Expired due to Fees

• Current Assignee: SustainX, Inc. (General Compression, Inc.)
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: Bollinger, Benjamin R.
• Primary Examiner(s): Denion; Thomas E
• Assistant Examiner(s): JETTON, CHRISTOPHER M
• Application Number:
  US12/481,235
• Publication Number:
  US 20090301089A1
• Time in Patent Office: 476 Days
• Field of Search: 60413-418, 605/08, 605/12, 60516-526, 606/43, 606/45, 606/82, 91/4.R, 91/4.A
• US Class Current: 60/508
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: B60Y 2400/14 Hydraulic energy storages, e.g. hydraulic accumulators
• CPC Class Codes: F01K 27/00 Plants for converting heat or fluid energy into mechanical energy, not otherwise provided for
• CPC Class Codes: F15B 11/0725 with the driving energy being derived from a pneumatic system, a subsequent hydraulic system displacing or controlling the output element
• CPC Class Codes: F15B 2201/42 Heat recuperators for isothermal compression and expansion
• CPC Class Codes: H02J 15/006 in the form of pneumatic energy, e.g. compressed air energy storage [CAES] accumulators for supplying fluid under pressure F15B1/04
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

The invention relates to systems and methods for rapidly and isothermally expanding gas in a cylinder. The cylinder is used in a staged hydraulic-pneumatic energy conversion system and includes a gas chamber (pneumatic side) and a fluid chamber (hydraulic side) and a piston or other mechanism that separates the gas chamber and fluid chamber while allowing the transfer of force/pressure between each opposing chamber. The gas chamber of the cylinder includes ports that are coupled to a heat transfer subassembly that circulates gas from the pneumatic side and exchanges its heat with a counter flow of ambient temperature fluid from a reservoir or other source.

Claims

1. A method of substantially isothermal expansion and compression of a gas in an energy storage and recovery system suitable for the efficient use and conservation of energy resources, the method comprising the steps of:

providing a cylinder assembly having a first side and a second side separated by a boundary mechanism configured to transfer mechanical energy from the first side to the second side, wherein at least one of the sides is a pneumatic chamber;

at least one of expanding and compressing a gas in the pneumatic chamber of the cylinder assembly, while transferring mechanical energy via the boundary mechanism; and

circulating the gas through the pneumatic chamber of the cylinder assembly and a heat transfer subsystem in fluid communication therewith to maintain a substantially constant temperature of the gas in the pneumatic chamber of the cylinder assembly.

2. The method of claim 1, wherein the heat transfer subsystem comprises

a heat exchanger in fluid communication with the pneumatic chamber of the cylinder assembly, and

circulating the gas comprises circulating the gas through the pneumatic chamber and the heat exchanger.

3. The method of claim 2 further comprising the step of providing a fluid source having a substantially constant temperature to the heat exchanger.

4. The method of claim 3, wherein the fluid source is selected from the group consisting of a body of water, a cooling tower, and a process heat source.

5. The method of claim 2, wherein the heat exchanger comprises a first side and a second side, the first side in fluid communication with the pneumatic chamber of the cylinder assembly, the second side in fluid communication with a fluid source having a constant temperature;

and further comprising the step of circulating fluid from the constant temperature fluid source through the second side of the heat exchanger counter to the circulation of the gas through the first side of the heat exchanger.

6. The method of claim 5, wherein the step of providing a heat transfer subsystem further comprises:

providing a second heat exchanger in fluid communication with the heat exchanger; and

providing a control valve arrangement configured to direct selectively the constant temperature fluid source between one or both heat exchangers.

7. The method of claim 1 further comprising the step of providing at least one temperature sensor in communication with the pneumatic chamber of the cylinder assembly for monitoring a gas temperature therein.

8. The method of claim 7 further comprising the step of controlling the circulation of the gas through the heat transfer subsystem based on a temperature of the gas in the pneumatic chamber of the cylinder assembly.

9. The method of claim 1, wherein the heat transfer subsystem removes heat from the gas when compressing the gas.

10. The method of claim 1, wherein the heat transfer subsystem adds heat to the gas when expanding the gas.

11. The method of claim 1 further comprising the steps of:

providing a second cylinder assembly having a first side and a second side separated by a boundary mechanism configured to transfer mechanical energy from the first side to the second side, wherein at least one of the sides is a pneumatic chamber;

fluidly coupling the pneumatic chamber of the second cylinder assembly with the pneumatic chamber of the cylinder assembly and the heat transfer subsystem; and

circulating the gas through the pneumatic chamber of the second cylinder assembly and the heat transfer subsystem to maintain a substantially constant temperature of the gas in the pneumatic chamber of the second cylinder assembly.

12. The method of claim 11, wherein the cylinder assembly is an accumulator that transfers the mechanical energy at a first pressure ratio and the second cylinder assembly is an intensifier that transfers the mechanical energy at a second pressure ratio greater that the first pressure ratio.

13. The method of claim 11, wherein the cylinder assemblies are connected in at least one of parallel and series.

14. The method of claim 2, further comprising the step of providing a circulation apparatus in fluid communication with the pneumatic chamber of the cylinder assembly and the heat exchanger.

15. The method of claim 14, wherein the circulation apparatus comprises a positive displacement pump of a type selected from the group consisting of piston, vane, impeller, and gear.

16. The method of claim 2, wherein the heat exchanger is selected from the group consisting of a shell and tube type, a plate type, and a radiator type.