Vibration analysis

• US 7,805,281 B2
• Filed: 12/16/2005
• Issued: 09/28/2010
• Est. Priority Date: 12/16/2004
• Status: Active Grant

• Current Assignee: Mant Manthey, Diane
• Original Assignee: Commtest Instruments Limited (General Electric Company)
• Inventors: Leigh, Nigel
• Primary Examiner(s): Feliciano; Eliseo Ramos
• Assistant Examiner(s): Huynh; Phuong
• Application Number:
  US11/305,420
• Publication Number:
  US 20060150738A1
• Time in Patent Office: 1,747 Days
• Field of Search: 702/54, 702/66, 702/67, 702 69- 77, 702189-197
• US Class Current: 702/189
• CPC Class Codes: G01H 1/14 Frequency
• CPC Class Codes: G01M 13/028 Acoustic or vibration analysis
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/12 by measuring frequency or resonance of acoustic waves measuring frequency or resonant frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04, G01H13/00; acoustic resonators G10K11/04; vibration or shock testing of structures G01M7/00
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

The present invention relates to vibration analysis and in particular, but not limited to, the derivation of multiple types of vibration signals from one vibration signal for vibration analysis. In the preferred method of the invention the vibrations of an object are measured using at least one vibration sensor, wherein the vibration sensor converts vibrations into an electrical vibration signal. The electrical vibration signal is digitized based on a first frequency, wherein the first frequency is selected from a plurality of possible frequency values. A first type of vibration signal is derived from the digitized vibration signal. A second type of vibration signal is then derived from the digitized vibration signal based on a second frequency. The second frequency is rationally determined from, and lower than, the value selected for the first frequency. The invention also provides apparatus for deriving multiple types of vibration signals from one measured vibration signal for vibration analysis.

Claims

1. A method of deriving multiple types of vibration signals from one vibration signal for vibration analysis, the method comprising the steps of:

measuring the vibrations of an object using at least one vibration sensor, wherein the vibration sensor converts vibrations into an electrical vibration signal;

digitising the electrical vibration signal based on a first frequency, wherein the first frequency is selected from a plurality of possible frequency values and is an upper cut-off frequency;

deriving a first type of vibration signal from the digitised vibration signal, wherein the first type of vibration signal is a high frequency waveform of the digitised vibration signal;

deriving a second type of vibration signal from the digitised vibration signal based on a second frequency, wherein the second frequency is rationally determined from and lower than the value selected for the first frequency and is a lower cutoff frequency, the second type of vibration signal being a low frequency waveform of the digitised vibration signal;

deriving a third type of vibration signal from the digitised vibration signal based on the second frequency and a third frequency, wherein the third frequency is rationally determined from and lower than the value selected for the first frequency and is a demodulation cut-off frequency, the third type of vibration signal being a demodulation waveform of the digitised vibration signal, said step of deriving a third type of vibration signal comprising the steps of;

high-pass filtering the digital vibration signal at the demodulation cut-off frequency to produce a filtered signal;

detecting the envelope of the filtered signal to produce an envelope signal;

reducing the frequency of the envelope signal to at least approximate a frequency rationally determinable from and lower than the first frequency using at least one decimation filter;

buffering the reduced-frequency envelope signal; and

emptying the contents of the buffer as the demodulation waveform of the digitised vibration signal;

outputting the first type of vibration signal for analysis; and

outputting the second type of vibration signal for analysis.

2. The method as claimed in claim 1 wherein further processing is performed on the contents of the buffer to produce a frequency-domain signal, the further processing comprising the steps of:

windowing the contents of the buffer;

transforming the windowed buffer contents into a frequency spectrum; and

determining the averaged frequency spectrum.

3. The method as claimed in claim 1 wherein the step of reducing the frequency of the envelope signal to a frequency rationally determinable from and lower than the first frequency comprises reducing the frequency of the envelope signal to at least approximate the lower cut-off frequency.

4. A method of deriving multiple types of vibration signals from one vibration signal for vibration analysis, the method comprising the steps of:

measuring the vibrations of an object using at least one vibration sensor, wherein the vibration sensor converts vibrations into an electrical vibration signal;

digitising the electrical vibration signal based on a first frequency, wherein the first frequency is selected from a plurality of possible frequency values and is an upper cut-off frequency;

deriving a first type of vibration signal from the digitised vibration signal, wherein the first type of vibration signal is a high frequency waveform of the digitised vibration signal;

deriving a second type of vibration signal from the digitised vibration signal based on a second frequency, wherein the second frequency is rationally determined from and lower than the value selected for the first frequency and is a lower cutoff frequency, the second type of vibration signal being a low frequency waveform of the digitised vibration signal;

deriving a third type of vibration signal from the digitised vibration signal based on the second frequency and a third frequency, wherein the third frequency is rationally determined from and lower than the value selected for the first frequency and is a demodulation cut-off frequency, the third type of vibration signal being a demodulation waveform of the digitised vibration signal, said step of deriving a third type of vibration signal comprising the steps of;

high-pass filtering the digital vibration signal at the demodulation cut-off frequency to produce a filtered signal;

detecting the envelope of the filtered signal to produce an envelope signal with a frequency rationally determinable from and lower than the first frequency;

buffering the envelope signal; and

emptying the contents of the buffer as the demodulation waveform of the digitised vibration signal; and

outputting the first type of vibration signal for analysis; and

outputting the second type of vibration signal for analysis.

5. An apparatus for deriving multiple types of vibration signals from one measured vibration signal for vibration analysis, the apparatus comprising:

at least one vibration sensor for measuring the vibrations of an object by converting the vibrations into an electrical vibration signal; and

an analogue-to-digital converter to convert the electrical vibration signal to a digital vibration signal, wherein the analogue-to-digital converter has a sampling rate based on a value selected from a plurality of possible values for a first frequency, wherein the first frequency is an upper cutoff frequency;

at least one signal processor,

said at least one signal processor deriving a first type of vibration signal from the digital vibration signal, the first type of vibration signal being a high frequency waveform of the digital vibration signal,

said at least one signal processor deriving a second type of vibration signal from the digital vibration signal based on a second frequency having a value rationally determined from and lower than the selected value of the first frequency, the second frequency being a lower cut-off frequency, the second type of vibration signal being a low frequency waveform of the digital vibration signal,

said at least one signal processor deriving a third type of vibration signal from the digital vibration signal based on the second frequency and a third frequency, wherein the third frequency is selected from values rationally determined from and lower than the value selected for the first frequency the third frequency being a demodulation cut-off frequency, the third type of vibration signal being a demodulation waveform of the digital vibration signal,

said at least one signal processor comprising;

a high-pass filter having a cut-off frequency at the demodulation cut-off frequency to produce a filtered signal;

an envelope detector to generate an envelope signal from the filtered signal;

at least one decimation or sub-sampling filter to reduce the frequency of the envelope signal to at least approximate a frequency rationally determinable from and lower than the first frequency; and

a waveform buffer to buffer the filtered envelope signal;

wherein the signal processor outputs the contents of the buffer as the demodulated waveform of the digital vibration signal;

a first output for outputting the first type of vibration signal for analysis; and

a second output for outputting the second type of vibration signal for analysis.

6. The apparatus as claimed in claim 5 wherein the signal processor converts the contents of the buffer into a frequency domain signal, the signal processor further comprising:

a windowing means to window the contents of the buffer;

a transforming means to obtain the frequency spectrum of the windowed buffer contents; and

an averaging means to determine the averaged frequency spectrum.

7. The apparatus as claimed in claim 5 wherein the decimation or sub-sampling filter reduces the frequency of the envelope signal to at least approximate the lower cutoff frequency.

8. An apparatus for deriving multiple types of vibration signals from one measured vibration signal for vibration analysis, the apparatus comprising:

at least one vibration sensor for measuring the vibrations of an object by converting the vibrations into an electrical vibration signal; and

an analogue-to-digital converter to convert the electrical vibration signal to a digital vibration signal, wherein the analogue-to-digital converter has a sampling rate based on a value selected from a plurality of possible values for a first frequency, wherein the first frequency is an upper cutoff frequency;

at least one signal processor,

said at least one signal processor deriving a first type of vibration signal from the digital vibration signal, the first type of vibration signal being a high frequency waveform of the digital vibration signal,

said at least one signal processor deriving a second type of vibration signal from the digital vibration signal based on a second frequency having a value rationally determined from and lower than the selected value of the first frequency, the second frequency being a lower cut-off frequency, the second type of vibration signal being a low frequency waveform of the digital vibration signal,

said at least one signal processor deriving a third type of vibration signal from the digital vibration signal based on the second frequency and a third frequency, wherein the third frequency is selected from values rationally determined from and lower than the value selected for the first frequency the third frequency being a demodulation cut-off frequency, the third type of vibration signal being a demodulation waveform of the digital vibration signal,

said at least one signal processor comprising;

a high-pass filter having a cut-off frequency at the demodulation cut-off frequency to produce a filtered signal;

an envelope detector to generate an envelope signal from the filtered signal, where the frequency of the envelope signal at least approximates a frequency rationally determinable from and lower than the first frequency; and

a waveform buffer to buffer the filtered envelope signal;

wherein the signal processor outputs the contents of the buffer as the demodulated waveform of the digital vibration signal;

a first output for outputting the first type of vibration signal for analysis; and

a second output for outputting the second type of vibration signal for analysis.

9. An apparatus for deriving multiple types of vibration signals from one measured vibration signal for vibration analysis, the apparatus comprising:

at least one vibration sensor for measuring the vibrations of an object by converting the vibrations into an electrical vibration signal, said vibration sensor being an accelerometer; and

an analogue-to-digital converter to convert the electrical vibration signal to a digital vibration signal, wherein the analogue-to-digital converter has a sampling rate based on a value selected from a plurality of possible values for a first frequency, the digital vibration signal being an acceleration vibration signal;

at least one signal processor for deriving a first type of vibration signal from the digital vibration signal and for deriving a second type of vibration signal from the digital vibration signal based on a value rationally determined from and lower than the selected value, of the first frequency;

a first output for outputting the first type of vibration signal for analysis;

a second output for outputting the second type of vibration signal for analysis;

at least one integrator to integrate the acceleration vibration signal to obtain a velocity vibration signal;

at least one integrator to integrate the velocity vibration signal to obtain a displacement vibration signal; and

a selecting means to allow selection of either the acceleration, velocity or displacement vibration signal, from which the multiple types of vibration signals will be derived.