Modular polymeric projectile absorbing armor

• US 7,806,038 B2
• Filed: 07/13/2005
• Issued: 10/05/2010
• Est. Priority Date: 07/14/2004
• Status: Active Grant

• Current Assignee: BRI Funding, LLC, Cody Jackson LLC
• Original Assignee: Ballistics Research Inc
• Inventors: Duke, Leslie P.
• Primary Examiner(s): Clement; Michelle
• Application Number:
  US11/180,843
• Publication Number:
  US 20070006542A1
• Time in Patent Office: 1,910 Days
• Field of Search: 89/360.1, 89/360.2, 89/360.4, 428/911
• US Class Current: 89/36.04
• CPC Class Codes: E04B 2/06 using elements having specially-designed means for stabilising the position
• CPC Class Codes: E04B 2002/0217 of prismatic shape
• CPC Class Codes: E04B 2002/0234 Angular dovetails
• CPC Class Codes: E04B 2002/0239 Round dovetails
• CPC Class Codes: F41H 5/013 Mounting or securing armour plates
• CPC Class Codes: F41H 5/04 composed of more than one layer outerwear resistant to mechanical aggressions A41D31/24; layered products B32B; shaping reinforced articles B29C67/00
• CPC Class Codes: F41H 5/24 for stationary use, e.g. fortifications ; Shelters; Guard Booths air-raid shelters E04H9/04
• CPC Class Codes: F42D 5/045 Detonation-wave absorbing or damping means

Abstract

A building block that can be assembled into structures without requiring special end or corner pieces. The block has top and bottom surfaces that contain a cooperating projection and slot for stacking the blocks. Two end surfaces and two side surfaces complete an enclosed volume. One side and one end surface has at least one interlocking male portion. The other side end surface has at least one cooperating slot portion into which the male portion fits to interlock the blocks.

Claims

1. Building blocks, each comprising:

a top surface;

a bottom surface;

first and second side surfaces;

first and second end surfaces;

wherein one of the first and second side surfaces is tapered outward from the first and second end surfaces only and the other of the first and second side surfaces is tapered inward from the first and second end surfaces only;

wherein one of the first and second end surfaces is tapered outward from the first and second side surfaces only and the other of the first and second end surfaces is tapered inward from the first and second side surfaces only;

wherein one of the top and bottom surfaces is tapered outward from the first and second end surfaces and the first and second side surfaces and the other one of the top and bottom surfaces is tapered inward from the first and second end surfaces and the first and second side surfaces;

wherein the inwardly tapered surfaces are complimentary to the outwardly tapered surfaces of laterally and vertically adjacent like building blocks;

a vertical projection extending from the top surface;

a recess in the bottom surface, wherein the recess is complimentary to and positioned to receive the vertical projection of a vertically adjacent like building block when the blocks are moved vertically into top-to-bottom relationship with each other;

a vertically elongated first male locking member projecting from one of the side surfaces and having a generally T-shaped cross-section;

a vertically elongated first female locking slot formed along the other one of the side surfaces and being sized and configured to receive and lock with the male locking member on a side surface of a like building block when the blocks are moved vertically into side-by-side relationship with each other;

a vertically elongated second male locking member projecting from one of the end surfaces and having a generally T-shaped cross-section; and

a vertically elongated second locking slot formed along the other one of the end surfaces and being sized and configured to receive and lock with the male locking member on an end surface of a like building block when the blocks are moved vertically into end-to-end relationship with each other;

the building blocks, when interlocked side-by-side and top-to-bottom, forming a wall having no vertical joint extending through the wall from one side of the wall to the opposite side of the wall.

2. The building blocks of claim 1, wherein the male locking members project from the side surfaces and end surfaces that are tapered outward and the female locking slots are formed in the side surfaces and end surfaces that are tapered inward.

3. The building blocks of claim 1, wherein the degree of taper of the top, bottom, side, and end surfaces is between about 15°

and 16°

.

4. The building blocks of claim 1, wherein the blocks are manufactured from a ballistic projectile resistant polymer containing two layers of foamed high-molecular-weight, high-density polystyrene, an outward-facing layer having a lower density than the other layer.

5. The building blocks of claim 1, wherein each building block is a non-hollow building block.