Sintered ring supported vascular graft

• US 7,806,922 B2
• Filed: 12/31/2004
• Issued: 10/05/2010
• Est. Priority Date: 12/31/2004
• Status: Expired due to Fees

• Current Assignee: Lifeshield Sciences LLC (Acacia Research Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Henderson, Jamie, Kujawski, Dennis
• Primary Examiner(s): Isabella; David
• Assistant Examiner(s): Schillinger; Ann
• Application Number:
  US11/026,748
• Publication Number:
  US 20060149361A1
• Time in Patent Office: 2,104 Days
• Field of Search: 623 11- 125
• US Class Current: 623/1.25
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: B29C 35/0266 Local curing for repairing B29C73/34
• CPC Class Codes: B29C 43/006 Pressing and sintering powders, granules or fibres
• CPC Class Codes: B29C 55/005 characterised by the choice of materials
• CPC Class Codes: B29K 2027/18 PTFE, i.e. polytetrafluorethene , e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: B29L 2031/7532 Artificial members, protheses
• CPC Class Codes: B29L 2031/7534 Cardiovascular protheses

Abstract

The vascular graft includes a PTFE tube having non-expanded portions formed from sintering a PTFE green tube extrudate. The non-expanded portions are distributed longitudinally along the PTFE tube. The PTFE tube also has expanded portions formed subsequent to the sintering of the PTFE green tube extrudate. The expanded and non-expanded portions are integral with one another, and alternate with one another along the length of the PTFE tube. The expanded and non-expanded portions each have a respective stiffness, where the stiffness of the non-expanded portion is greater than that of the expanded portion.

Claims

1. A vascular graft for implantation within a body, said vascular graft comprising

a monolithic PTFE tube having a length, said monolithic PTFE tube having an inner wall surface and an outer wall surface, said monolithic PTFE tube having a wall structure between said inner wall surface and outer wall surface,

said monolithic PTFE tube having a pre-sintered non-expanded portion including a non-fibrous microstructure,

said monolithic PTFE tube having a longitudinally expanded portion including a node and fibril microstructure,

said expanded portion and said pre-sintered non-expanded portion being of the same extrudate such that said pre-sintered non-expanded portion defines a section of said wall structure,

said expanded portion and said pre-sintered non-expanded portion each having a respective stiffness, said stiffness of said pre-sintered non-expanded portion being greater than said stiffness of said expanded portion,

said expanded portion and said pre-sintered non-expanded portion each having a respective outer diameter, said respective outer diameters of said expanded portion and said pre-sintered non-expanded portion being the same.

2. The vascular graft according to claim 1, wherein said pre-sintered non-expanded portion and said expanded portion have respective crystalline structures, said crystalline structure of said expanded portion having a higher energy relative to said crystalline structure of said non-expanded portion.

3. The vascular graft according to claim 1, wherein said pre-sintered non-expanded portion has an annular cross-section.

4. The vascular graft according to claim 1, and further comprising a plurality of said pre-sintered non-expanded portions and said expanded portions alternating along the length of the graft.

5. The vascular graft according to claim 1, and further comprising a longitudinal guideline printed on an outer surface of said expanded portion.

6. A monolithic PTFE tube comprising a first end and a second end defining a length therebetween, said monolithic PTFE tube further comprising an inner wall surface and an outer wall surface, the inner wall surface defining a lumen between said first end and said second end, said monolithic PTFE tube having a wall structure between said inner wall surface and outer wall surface, said monolithic PTFE tube further comprising a plurality of longitudinally expanded portions and pre-sintered non-expanded portions along said length such that said pre-sintered non-expanded portions each define a section of said wall structure, said expanded portions each having a node and fibril microstructure, said pre-sintered non-expanded portions each having a non-fibrous microstructure, said expanded portions and said pre-sintered non-expanded portions each having a respective outer diameter, said respective outer diameters of said expanded portions and said pre-sintered non-expanded portions being the same.

7. The monolithic PTFE tube according to claim 6, wherein said expanded portion and said pre-sintered non-expanded portion have respective crystalline structures, said crystalline structures of said pre-sintered non-expanded portions having lower energies relative to said crystalline structures of said expanded portions.

8. The PTFE tube according to claim 6, and further comprising a longitudinal guideline printed on the outer surface of each of said expanded portions, said longitudinal guidelines being collinear relative to one another.

9. The PTFE tube according to claim 6, wherein said expanded portions are sintered.

10. A tubular intermediate which may be manufactured into a vascular graft for implantation within a body, said tubular intermediate comprising

a PTFE green tube extrudate having a length and a wall structure including a wall thickness, said PTFE green tube extrudate having an outer surface and an inner surface, said PTFE green tube extrudate having a plurality of pre-sintered unexpanded portions, each portion comprising a non-fibrous microstructure;

said PTFE green tube extrudate having an un-sintered portion including a continuous node structure, said pre-sintered unexpanded portions extending from one of said outer or inner surfaces into said wall structure such that said pre-sintered unexpanded portions have a thickness which is smaller than said wall thickness of said wall structure, each of said pre-sintered unexpanded portions defining a section of said wall structure, each of said pre-sintered unexpanded portions having respective longitudinal positions relative to said PTFE green tube extrudate which are different from one another, said pre-sintered unexpanded portions and said un-sintered portion each having a respective stiffness, said stiffness of said pre-sintered unexpanded portions being greater than said stiffness of said un-sintered portion;

said plurality of pre-sintered unexpanded portions being parallel to the longitudinal axis of said PTFE green tube extrudate and extending along at least a portion of said length, said plurality of pre-sintered unexpanded portions being spaced circumferentially to define four quadrants.

11. The tubular intermediate according to claim 10, wherein said pre-sintered unexpanded portions and said un-sintered portion have respective crystalline structures, said crystalline structure of said pre-sintered unexpanded portions having a lower energy relative to said crystalline structure of said un-sintered portion.

12. The tubular intermediate according to claim 10, wherein said pre-sintered unexpanded portions are distributed longitudinally between a plurality of said un-sintered portions, said pre-sintered unexpanded portions each extending from one of said outer or inner surfaces into said wall structure such that said pre-sintered unexpanded portions each have a thickness which is smaller than said wall thickness of said wall structure, said pre-sintered unexpanded portions each defining a section of said wall structure, said pre-sintered unexpanded portions each having a non-fibrous microstructure, said un-sintered portions each having a continuous node structure, said pre-sintered unexpanded portions and said un-sintered portions each having a respective stiffness, said stiffnesses of said pre-sintered unexpanded portions being greater than said stiffnesses of said un-sintered portions.