Apparatus and method of measuring workpieces

• US 7,809,523 B2
• Filed: 03/23/2007
• Issued: 10/05/2010
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: Renishaw PLC
• Original Assignee: Renishaw PLC
• Inventors: Hunter, Stephan Paul, McFarland, Geoffrey, Jonas, Kevyn Barry, Mamour, Khaled
• Primary Examiner(s): Bui; Bryan
• Application Number:
  US12/224,654
• Publication Number:
  US 20090030648A1
• Time in Patent Office: 1,292 Days
• Field of Search: 702/95, 702/152, 702/168, 335/03, 335/52
• US Class Current: 702/168
• CPC Class Codes: G01B 21/04 by measuring coordinates of points

Abstract

A method and apparatus for measuring a surface using a surface sensing device mounted on a scanning head on a member of a coordinate positioning apparatus. The coordinate positioning apparatus may be operated to produce relative movement between the scanning head and the surface profile and the scanning head includes a drive for producing rotational movement of the surface sensing probe about one or more axis. A desired measurement profile on the surface which the surface sensing device will track and the desired motion of the orientation of the surface sensing device as the surface'"'"' sensing device follows the measurement profile are defined. This data is used to derive the required path of the relative motion between the member of the coordinate positioning apparatus and the surface, such that the surface sensing device prescribes a trajectory along the measurement profile.

Claims

1. A method for measuring a surface using a surface sensing device mounted on a scanning head on a member of a coordinate positioning apparatus, wherein the coordinate positioning apparatus is operated to produce relative movement between the scanning head and the surface, and the scanning head includes a drive for producing rotational movement of the surface sensing device about one or more axes, the method comprising:

(a) determining a desired measurement profile on the surface which the surface sensing device will track;

(b) determining a desired motion of orientation of the surface sensing device, wherein the orientation varies relative to the surface as the surface sensing device follows the desired measurement profile;

(c) using the desired measurement profile and the desired motion of the orientation thus determined to derive a required path of a relative motion between the member of the coordinate positioning apparatus and the surface, such that the surface sensing device prescribes a trajectory along the measurement profile to measure the surface.

2. A method according to claim 1, wherein the measurement profile of the surface sensing device is linear.

3. A method according to claim 1, wherein the measurement profile of the surface sensing device is non linear.

4. A method according to claim 1, wherein the motion of the orientation of the surface sensing device comprises a function which determines the orientation during the motion of the surface sensing device along the measurement profile.

5. A method according to claim 1, wherein motion of the orientation of the surface sensing device is determined by defining the orientation at discrete points along the measurement profile and interpolating between them.

6. A method according to claim 1, wherein the orientation of the surface sensing device is chosen to position the surface sensing device so that it trails behind the head, is pushed ahead of the head or is aligned with the surface normal.

7. A method according to claim 6, wherein there is a transition from one type of orientation to another.

8. A method according to claim 1, wherein the measurement profile on the surface and the motion of the orientation of the surface sensing device are chosen to provide a desired relative motion between the member of the coordinate positioning apparatus and the surface.

9. A method according to claim 1, wherein the measurement profile on the surface is determined by determining two or more discrete measurement points on the surface.

10. A method according to claim 1, wherein the measurement profile on the surface is defined by a function.

11. A method according to claim 1, wherein motion in at least one axis is frozen during part of measurement profile.

12. A method according to claim 11, wherein the motion of the scanning head is frozen during part of the measurement profile.

13. A method according to claim 11, wherein the motion of the coordinate positioning machine is frozen during part of the measurement profile.

14. A method according to claim 1, wherein rotational movement about at least one axis of the scanning head is used to keep the surface sensing device within its measurement range.

15. A method according to claim 14, wherein the scanning head is servoed along a target vector to keep the surface sensing device within its measurement range.

16. A method according to claim 1, wherein the relative motion between the member of the coordinate positioning apparatus and the surface is used to keep the surface sensing device tracking along a desired plane of the surface.

17. A non-transitory computer readable medium storing a computer program for programming a measurement path for a surface sensing device mounted on a scanning head on a member of a coordinate positioning apparatus, wherein the coordinate positioning apparatus is operated to produce relative movement between the scanning head and the surface, and the scanning head includes a drive for producing rotational movement of the surface sensing device about one or more axis, the computer program comprising code that causes a computer perform, when executed,:

(a) determining a desired measurement profile on the surface which the surface sensing device will track;

(b) determining a desired motion of orientation of the surface sensing device, wherein the orientation varies relative to the surface as the surface sensing device follows the desired measurement profile; and

(c) using the desired measurement profile and the desired motion of the orientation thus determined to derive a required path of a relative motion between the member of the coordinate positioning apparatus and the surface, such that the surface sensing device prescribes a trajectory along the measurement profile to measure the surface.

18. An apparatus for measuring a surface profile using a surface sensing device mounted on a scanning head on a member of a coordinate positioning apparatus, wherein the coordinate positioning apparatus is operated to produce relative movement between the scanning head and the surface, and the scanning head includes a drive for producing rotational movement of the surface sensing device about one or more axes, the apparatus comprising:

a computer having a computer program stored in the computer, the computer program, when executed, causing the computer to;

(a) determine a desired measurement profile on the surface which the surface sensing device will follow;

(b) determine the desired motion of orientation of the surface sensing device as the surface sensing device follows the desired measurement profile; and

(c) uses the desired measurement profile and the desired motion of the orientation thus determined to derive a required path of the relative motion between the member of the coordinate positioning apparatus and the surface, such that the surface sensing device prescribes a trajectory along the measurement profile to measure the surface.