Ice bagging apparatus

• US 7,810,301 B2
• Filed: 01/20/2009
• Issued: 10/12/2010
• Est. Priority Date: 03/09/2006
• Status: Active Grant

• Current Assignee: Reddy Ice LLC
• Original Assignee: Reddy Ice Corporation (Stone Canyon Industries Holdings LLC)
• Inventors: Metzger, Mark C.
• Primary Examiner(s): Huynh; Louis K
• Application Number:
  US12/356,410
• Publication Number:
  US 20090120039A1
• Time in Patent Office: 630 Days
• Field of Search: 534/40, 534/59, 534/69, 53/58, 531/27, 532/60, 532/47, 532/847, 533/841, 533/851, 535/70
• US Class Current: 53/459
• CPC Class Codes: B65B 1/36 by volumetric devices or methods checking volume of filled material B65B1/48
• CPC Class Codes: B65B 43/123 Feeding flat bags connected to form a series or chain
• CPC Class Codes: B65B 43/54 Means for supporting containers or receptacles during the filling operation
• CPC Class Codes: B65B 57/14 and operating to control, or stop, the feed of articles or material to be packaged

Abstract

In accordance with the principles of the present invention, an ice-bagging apparatus and method are provided. The apparatus comprises an ice maker for making ice and hopper for receiving the ice from the ice maker. The apparatus further includes a drawer system, operatively associated with the hopper, for measuring the ice and delivering of the ice. The drawer system includes top door and drawer. A bag delivery mechanism for placing the ice in a bag is also included, with the bag delivery mechanism including a bag supply mechanism, a blower engaged to open the mouth of the bag to receive the product, and a sealer that seals the open mouth of the bag once the bag is filled with the ice. A control device is included that manages and monitors the drawer and bag delivery mechanism and allows transmission of the collected data to the Internet.

Claims

1. A method comprising:

providing a hopper in which ice is disposed;

placing a drawer in a first position relative to the hopper, the drawer defining a region defining a volume;

disposing a first volume of ice into the region defined by the drawer from the hopper, the first volume of ice being generally equal to the volume defined by the region;

after disposing the first volume of ice into the region defined by the drawer from the hopper, moving a door relative to the hopper and the drawer to place the door in a first configuration in which disposal of ice into the drawer from the hopper is generally prevented;

after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in a bag, comprising;

placing the drawer in a second position relative to the hopper; and

permitting the first volume of ice to fall into the bag in response to placing the drawer in the second position relative to the hopper;

wherein, when the drawer is in the first position and the door is in the first configuration, the door is disposed between at least a portion of the drawer and at least a portion of the hopper; and

wherein the method further comprises;

making the ice;

filling the bag with ice, comprising disposing the first volume of ice in the bag;

and storing the bag filled with ice in a freezer.

2. The method of claim 1 further comprising at least one of the following:

remotely monitoring one or more of making the ice, filling the bag with ice, and storing the bag filled with ice in the freezer; and

remotely controlling one or more of making the ice, filling the bag with ice, and storing the bag filled with ice in the freezer.

3. A method comprising:

providing a hopper in which ice is disposed;

placing a drawer in a first position relative to the hopper, the drawer defining a region defining a volume;

disposing a first volume of ice into the region defined by the drawer from the hopper, the first volume of ice being generally equal to the volume defined by the region;

after disposing the first volume of ice into the region defined by the drawer from the hopper, moving a door relative to the hopper and the drawer to place the door in a first configuration in which disposal of ice into the drawer from the hopper is generally prevented;

after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in a bag, comprising;

placing the drawer in a second position relative to the hopper; and

permitting the first volume of ice to fall into the bag in response to placing the drawer in the second position relative to the hopper;

placing the drawer back into the first position relative to the hopper after disposing the first volume of ice in the bag;

after placing the drawer back into the first position relative to the hopper, moving the door relative to the hopper and the drawer to place the door in a second configuration in which disposal of ice into the drawer from the hopper is generally permitted; and

disposing a second volume of ice into the region defined by the drawer from the hopper in response to moving the door relative to the hopper and the drawer to place the door in the second configuration, the second volume of ice being generally equal to the first volume of ice.

4. A method comprising:

providing a hopper in which ice is disposed;

placing a drawer in a first position relative to the hopper, the drawer defining a region defining a volume;

disposing a first volume of ice into the region defined by the drawer from the hopper, the first volume of ice being generally equal to the volume defined by the region;

after disposing the first volume of ice into the region defined by the drawer from the hopper, moving a door relative to the hopper and the drawer to place the door in a first configuration in which disposal of ice into the drawer from the hopper is generally prevented;

after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in a bag, comprising;

placing the drawer in a second position relative to the hopper; and

permitting the first volume of ice to fall into the bag in response to placing the drawer in the second position relative to the hopper; and

sensing the presence of a second volume of ice in the hopper, the second volume of ice being generally equal to or greater than the first volume of ice;

wherein moving the door relative to the hopper and the drawer to place the door in the first configuration comprises;

moving the door relative to the hopper and the drawer to place the door in the first configuration in response to sensing the presence of the second volume of ice in the hopper.

5. A method comprising:

providing a hopper in which ice is disposed;

placing a drawer in a first position relative to the hopper, the drawer defining a region defining a volume;

disposing a first volume of ice into the region defined by the drawer from the hopper, the first volume of ice being generally equal to the volume defined by the region;

after disposing the first volume of ice into the region defined by the drawer from the hopper, moving a door relative to the hopper and the drawer to place the door in a first configuration in which disposal of ice into the drawer from the hopper is generally prevented;

after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in a bag, comprising;

placing the drawer in a second position relative to the hopper; and

permitting the first volume of ice to fall into the bag in response to placing the drawer in the second position relative to the hopper;

determining the size of the bag;

in response to determining the size of the bag, determining how many times (n) the drawer must be moved from the first position to the second position in order to fill the bag with ice;

and filling the bag with ice, comprising;

disposing the first volume of ice in the bag; and

moving the drawer from the first position to the second position an additional (n-1) times after disposing the first volume of ice in the bag.