Friction element and disc brake

• US 7,810,617 B2
• Filed: 09/23/2005
• Issued: 10/12/2010
• Est. Priority Date: 10/08/2004
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Houdebine, Christophe, Menguy, Daniel, Mary Dit Cordier, Pascal, Vanouche, Norbert, Gaye, Andre
• Primary Examiner(s): TORRES WILLIAMS, MELANIE
• Application Number:
  US11/576,835
• Publication Number:
  US 20080087506A1
• Time in Patent Office: 1,845 Days
• Field of Search: 188 7335- 7338
• US Class Current: 188/73.38
• CPC Class Codes: F16D 55/227 by two or more pins
• CPC Class Codes: F16D 65/097 Resilient means interposed between pads and supporting members or other brake parts
• CPC Class Codes: F16D 65/0975 Springs made from wire

Abstract

A friction element for a disk brake that includes a support plate (2) on which is fixed a friction material designed to come into contact with a first face of a brake disk. The friction element also includes an elastic element for returning the friction element to its rest position, said elastic element including a wound section of turns from which extend a first and second arm (30, 32) of different lengths designed to bear elastically against an arch of a caliper of the disk brake. The wound section of turns is fitted into an orifice made in a radial projection of the support plate.

Claims

1. Friction element (P) for a disk brake that includes a support plate (2) and a friction material (3) fixed on one of the faces of said support plate (2), said support plate (2) being substantially in the form of an arc of a circle, and that also includes a projection (38) extending radially toward the outside of the arc of the circle, a spring element (22) being fixed to said radial projection (38), said spring element (22) being produced from wire wound as turns and provided with a first and with a second arm (30, 32) that extend in two opposite directions substantially tangentially to said turns, characterized in that said support plate (2) includes an orifice (40) for the fitting of the spring element, in which the wound section is mounted, the first and second arms (30, 32) extending on either side of the support plate (2), and in that the first and second arms (30, 32) are of different lengths, the first arm (30) exerts a first force oriented in a first direction and the second arm (32) exerts a second force oriented in a second direction, such that the first force is oriented at an acute angle toward the front or toward the rear of the friction element with respect to the second force.

2. Friction element for a disk brake according to claim 1, characterized in that the second arm (32) is oriented forward of the first arm (30) in the direction of rotation (F) of the brake disk.

3. Friction element for a disk brake according to claim 1, characterized in that the respective ends of the first and second arms (30, 32) are curved substantially toward an axis of the turns.

4. Friction element according to claim 1, characterized in that it includes, respectively at a first (10) and a second (12) end of the arc of the circle, a first and a second finger (14, 16) capable of interacting, respectively, with a first and a second slideway (18, 20) made in a carrier (44) of the disk brake.

5. Friction element according to claim 1, characterized in that it forms the inside friction element of the disk brake.

6. Friction element for a disk brake according to claim 2, characterized in that the respective ends of the first and second arms (30, 32) are curved substantially toward an axis of the turns.

7. Friction element according to claim 6, characterized in that it includes, respectively at a first (10) and a second (12) end of the arc of the circle, a first and a second finger (14, 16) capable of interacting, respectively, with a first and a second slideway (18, 20) made in a carrier (44) of the disk brake.

8. Friction element according to claim 7, characterized in that it forms the inside friction element of the disk brake.

9. Disk brake that includes a caliper, an inside friction element and an outside friction element, at least one piston capable of applying the inside friction element against a first face of a disk brake, characterized in that it includes at least one friction element that includes a support plate (2) and a friction material (3) fixed on one of the faces of said support plate (2), said support plate (2) being substantially in the form of an arc of a circle, and that also includes a projection (38) extending radially toward the outside of the arc of the circle, a spring element (22) being fixed to said radial projection (38), said spring element (22) being produced from wire wound as turns and provided with a first and with a second arm (30, 32) that extend in two opposite directions substantially tangentially to said turns, characterized in that said support plate (2) includes an orifice (40) for the fitting of the spring element, in which the wound section is mounted, the first and second arms (30, 32) extending on either side of the support plate (2), and in that the first and second arms (30, 32) are of different lengths, the first arm (30) exerts a first force oriented in a first direction and the second arm (32) exerts a second force oriented in a second direction, such that the first force is oriented at an acute angle toward the front or toward the rear of the friction element with respect to the second force, the arms (30, 32) of said spring element being mounted so as to bear under mechanical stress against an inside face of an arch (50) of the caliper (42).

10. Disk brake according to claim 9, characterized in that it includes a carrier (44) designed to be secured to a stub axle of a motor vehicle, in that the caliper (42) is mounted so as to slide relative to the carrier (44), in that the caliper (42) includes a nose capable of applying the outside pad against a second face of the brake disk, in that it includes first and second slides (18, 20) of a shape that complements the first and second fingers (14, 16) of the friction element, the first finger (14) being mounted with clearance in the first slide (18) in the direction of rotation (F) of the brake disk such that the inside pad/carrier (44) assembly forms a rigid framework when the friction material of the inside pad comes into contact with the brake disk.

11. Disk brake according to claim 9, characterized in that the outside pad is integral with the caliper nose.

12. Disk brake according to claim 11, characterized in that the outside pad is held transversely relative to the caliper by interaction of pegs (62) and of cavities (64) for receiving said pegs (62) carried by the friction element and the caliper nose.

13. Disk brake according to claim 9, characterized in that the carrier (44) includes a first (47) and a second (49) pin that extend parallel to the axis of the brake disk and are designed to slide, respectively, in first and second bores made in the caliper.

14. Disk brake according to claim 10, characterized in that the outside pad is integral with the caliper nose.

15. Disk brake according to claim 14, characterized in that the outside pad is held transversely relative to the caliper by interaction of pegs (62) and of cavities (64) for receiving said pegs (62) carried by the friction element and the caliper nose.

16. Disk brake according to claim 15, characterized in that the carrier (44) includes a first (47) and a second (49) pin that extend parallel to the axis of the brake disk and are designed to slide, respectively, in first and second bores made in the caliper.