Nozzle device and fuel injection valve having the same

• US 7,810,745 B2
• Filed: 12/31/2007
• Issued: 10/12/2010
• Est. Priority Date: 01/12/2007
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Miyagawa, Masanori, Oomura, Hidekazu
• Primary Examiner(s): Ganey; Steven J
• Application Number:
  US11/967,794
• Publication Number:
  US 20080169367A1
• Time in Patent Office: 1,016 Days
• Field of Search: 239556-558, 239/560, 239/561, 239/585.1, 239/585.4, 239/585.5, 239/533.12, 239/552, 239/596, 123/299, 123/305
• US Class Current: 239/596
• CPC Class Codes: F02M 61/1813 Discharge orifices having different orientations with respect to valve member direction of movement, e.g. orientations being such that fuel jets emerging from discharge orifices collide with each other

Abstract

A nozzle device has a nozzle holes for injecting sprays grouped into spray groups respectively in injection directions. The nozzle device has an injection axis extending through the center in the thickness direction thereof. The injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle device. The nozzle holes respectively have passage axes from which imaginary lines are respectively extended. The imaginary plane and the imaginary lines therebetween have intersections respectively defining outer intersections and an inner intersection in at least one of the spray groups. Each of the nozzle holes is inclined at an inclination angle being determined in such a manner that: the outer intersections exist in a polygon or a circle, and the inner intersection exists inside the outer intersections.

Claims

1. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein every inner intersection is located on a single intercentral line, which extends along the imaginary plane through a center of the first polygon or the first circle defined by the outer intersection.

2. The nozzle device according to claim 1,

wherein the at least one inner intersection includes one inner intersection, and

the one inner intersection is located in the center of the first polygon or the first circle.

3. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray croups, the imaainary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein all the at least one inner intersection is located on a second polygon, which is outwardly convex, or a second circle, which is coaxial with the first polygon or the first circle.

4. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein every two of the plurality of outer intersections, which are circumferentially adjacent to each other, are at a distance from each other, and

the distance is substantially uniform.

5. The nozzle device according to claim 4,

wherein a number of the plurality of outer intersections is an integral multiple of a number of the at least one inner intersection, and

a distance between each of the at least one inner intersection and each of the plurality of outer intersections, which is close to the each of the at least one inner intersection, is substantially uniform.

6. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the two spray groups respectively have centers through which intercentral lines pass in the imaginary plane,

the intercentral lines intersect perpendicularly with an orthogonal line that passes through a center of the first polygon or the first circle, and

the plurality of outer intersections and the at least one inner intersection are substantially axisymmetric with respect to the orthogonal line.

7. The nozzle device according to claim 6,

wherein the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the intercentral lines pass through the centers of the two spray groups in the imaginary plane,

the passage axes are correspondingly grouped into a plurality of intersection groups each intersect with the imaginary plane substantially at the same position when the plurality of sprays is viewed from a front side perpendicularly to the intercentral lines and along the imaginary plane,

the passage axes are inclined at the inclination angles to be away from the injection axis toward the injection directions, and

the inclination angle of one of the passage axes, which corresponds to one of the plurality of intersection groups, is greater than the inclination angle, which corresponds to any one of the other of the intersection groups being closer to the injection axis than the one intersection group.

8. The nozzle device according to claim 7, wherein a difference between the inclination angles of the adjacent passage axes is substantially uniform when being viewed from the front side.

9. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the plurality of outer intersections and the at least one inner intersection are substantially axisymmetric with respect to intercentral lines passing through the centers of the two spray groups in the imaginary plane,

the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the intercentral lines pass through the centers of the two spray groups in the imaginary plane,

the passage axes are correspondingly grouped into a plurality of intersection groups each intersect with the imaginary plane substantially at the same position when the plurality of sprays is viewed from a lateral side along the intercentral lines,

the passage axes are inclined at the inclination angles to be away from the injection axis toward the injection directions, and

the inclination angle of one of the passage axes, which corresponds to one of the plurality of intersection groups, is greater than the inclination angle, which corresponds to any one of the other of the intersection groups being closer to the injection axis than the one intersection group.

10. The nozzle device according to claim 9 wherein a difference between the inclination angles of the adjacent passage axes is substantially uniform when being viewed from the lateral side in a condition where the injection axis is assumed to be one passage axis.

11. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the two spray groups respectively have centers through which intercentral lines pass in the imaginary plane, and

the nozzle portion is bent to be substantially in a convex shape to determine the inclination angles of the nozzle holes and the injection directions when being viewed perpendicularly to the intercentral lines and along the imaginary plane from a front side.

12. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein the plurality of sprays are grouped into two spray groups respectively injected in two injection directions,

the two spray groups respectively have centers through which intercentral lines pass in the imaginary plane, and

the nozzle portion is protruded substantially in a conical shape to determine the inclination angles of the nozzle holes and the injection directions when being viewed perpendicularly to the intercentral lines and along the imaginary plane from a front side.

13. A fuel injection valve comprising:

a valve body having an inner periphery defining a fuel passage and a valve seat;

a valve element adapted to blocking the fuel passage by being seated to the valve seat and adapted to opening the fuel passage by being lifted from the valve seat; and

a nozzle device being substantially in a plate-shape and provided downstream of the valve seat for injecting fuel flowing out of the fuel passage,

wherein the nozzle device includes a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein for at least two of the spray groups, the imaginary plane and the imaginary lines of each said spray group have intersections defining a plurality of outer intersections that respectively define for each said spray group a first polygon, which is outwardly convex, or first circle, and the imaginary plane and the imaginary lines of at least one of said two spray groups further define at least one inner intersection disposed inside the plurality of outer intersections.

14. The fuel injection valve according to claim 13, wherein the imaginary plane and the imaginary lines of both of said two spray groups further define at least one inner intersection disposed inside the plurality of outer intersections.

15. A nozzle device being substantially in a plate-shape, the nozzle device comprising:

a nozzle portion having a plurality of nozzle holes for injecting a plurality of sprays grouped into a plurality of spray groups respectively injected in injection directions different from each other,

wherein the nozzle portion has an injection axis extending through a center of the nozzle portion in a thickness direction of the nozzle portion,

the injection axis perpendicularly intersects with an imaginary plane, which is at a predetermined distance from the nozzle portion in the injection directions,

the plurality of nozzle holes of each of the plurality of spray groups respectively have passage axes from which imaginary lines respectively extend in the injection directions,

the imaginary plane and the imaginary lines respectively intersect, defining a plurality of intersections, and

each of the plurality of nozzle holes is inclined at an inclination angle being determined in such a manner that;

for at least one of the spray groups, the imaginary plane and the imaginary lines of said spray group have intersections respectively defining a plurality of outer intersections and at least one inner intersection, the plurality of outer intersections define a first polygon, which is outwardly convex, or a first circle, and the at least one inner intersection is disposed inside the plurality of outer intersections,

wherein for at least two of the spray groups, the imaginary plane and the imaginary lines of each said spray group have intersections defining a plurality of outer intersections that respectively define for each said spray group a first polygon, which is outwardly convex, or first circle, and the imaginary plane and the imaginary lines of at least one of said two spray groups further define at least one inner intersection disposed inside the plurality of outer intersections,

wherein the imaginary plane and the imaginary lines of each of at least two of the plurality of spray groups have intersections defining a plurality of outer intersections and at least one inner intersection.

16. The nozzle device according to claim 15, wherein the imaginary plane and the imaginary lines of both of said two spray groups further define at least one inner intersection disposed inside the plurality of outer intersections.