Fluid-assisted electrosurgical devices, electrosurgical unit with pump and methods of use thereof

• US 7,811,282 B2
• Filed: 11/14/2005
• Issued: 10/12/2010
• Est. Priority Date: 03/06/2000
• Status: Active Grant

• Current Assignee: Medtronic Advanced Energy LLC (Medtronic Plc)
• Original Assignee: Salient Surgical Technologies Incorporated (Medtronic Plc)
• Inventors: McClurken, Michael E.
• Primary Examiner(s): GIBSON, ROY DEAN
• Application Number:
  US11/274,908
• Publication Number:
  US 20060149225A1
• Time in Patent Office: 1,793 Days
• Field of Search: 606/41, 606/45, 606 48- 52
• US Class Current: 606/49
• CPC Class Codes: A61B 18/12 by passing a current through the tissue to be heated, e.g. high-frequency current
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 2018/0066 without feedback, i.e. open loop control
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/1861 with an instrument inserted into a body lumen or cavity, e.g. a catheter

Abstract

The invention provides an electrosurgical unit comprising a radio-frequency power source and a pump, with the throughput of fluid expelled by the pump controlled by the RF power level setting and fluid flow rate setting. The invention also provides various electrosurgical devices which may be used with the electrosurgical unit. In one embodiment, the electrosurgical device comprises a first electrode tip spaced next to a second electrode tip with a portion of the first electrode tip facing the second electrode tip and a portion of the second electrode tip facing the first electrode tip, the first electrode tip and the second electrode tip both having a spherical distal end, and a fluid outlet arrangement to expel fluid onto the electrode tips solely at locations remote from the electrode tip portions facing each other.

Claims

1. An electrosurgical apparatus to provide controlled delivery of radio-frequency power and a fluid to an electrosurgical hand device to treat tissue, the apparatus comprising:

a radio-frequency generator to deliver the radio-frequency power, the radio frequency power from the radio-frequency generator selectable at a radio-frequency power level;

a pump to deliver the fluid;

a primer to prime the hand device with the fluid;

a control system to control a flow of the fluid delivered by the pump with a functional relationship between the radio-frequency power level and the flow of the fluid, the functional relationship to increase the flow of the fluid in response to an increase in the radio-frequency power level and to decrease the flow of the fluid in response to a decrease in the radio-frequency power level;

a fluid flow selector which changes the functional relationship between the radiofrequency power level and the flow of the fluid; and

wherein the functional relationship is stored in a memory of the apparatus for use by a microprocessor, the functional relationship in the form of a mathematical equation having a proportionality constant and the fluid flow selector changes the proportionality constant.

2. The apparatus of claim 1 wherein:

the mathematical equation comprises a linear equation.

3. The apparatus of claim 1 wherein:

the fluid flow selector provides a plurality of fluid flow settings.

4. The apparatus of claim 3 wherein:

the plurality of fluid flow settings comprises a low fluid flow setting and a high fluid flow setting.

5. The apparatus of claim 1 wherein:

the fluid flow selector comprises at least one switch.

6. The apparatus of claim 5 wherein:

the at least one switch comprises a push switch.

7. The apparatus of claim 5 wherein:

the at least one switch comprises a membrane switch.

8. The apparatus of claim 5 wherein:

the at least one switch comprises a plurality of switches.

9. The apparatus of claim 1 wherein:

the control system is open loop with respect to the tissue.

10. The apparatus of claim 1 wherein:

the pump comprises a peristaltic pump.

11. The apparatus of claim 10 wherein:

the peristaltic pump comprises a rotary peristaltic pump.

12. A bipolar electrosurgical device to treat tissue by moving along a tissue surface in a presence of radio frequency energy and a fluid provided simultaneously from the device, the device comprising:

a first electrode tip spaced next to a second electrode tip, a surface portion of the first electrode tip facing the second electrode tip and a surface portion of the second electrode tip facing the first electrode tip;

the first electrode tip having an electrically conductive spherical distal end;

the second electrode tip having an electrically conductive spherical distal end; and

a fluid outlet arrangement, the fluid outlet arrangement to expel fluid onto the electrode tips solely at locations remote from the electrode tip surface portions facing each other.

13. The device of claim 12 wherein:

the fluid outlet arrangement having a first fluid outlet and a second fluid outlet;

the first fluid outlet to expel fluid onto the first electrode tip at a first electrode tip location remote from the surface portion of the first electrode tip facing the second electrode tip; and

the second fluid outlet to expel fluid onto the second electrode tip at a second electrode tip location remote from the surface portion of the second electrode tip facing the first electrode tip.

14. The device of claim 13 wherein:

the first fluid outlet to expel fluid onto the first electrode tip at a first electrode tip location remote from the surface portion of the first electrode tip facing the second electrode tip expels the fluid onto a lateral surface portion of the first electrode tip; and

the second fluid outlet to expel fluid onto the second electrode tip at a second electrode tip location remote from the surface portion of the second electrode tip facing the first electrode tip expels the fluid onto a lateral surface portion of the second electrode tip.

15. The device of claim 14 wherein:

the lateral surface portion of the first electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees; and

the lateral surface portion of the second electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees.

16. The device of claim 14 wherein:

a flat plane passes through a longitudinal axis of the first electrode tip and a longitudinal axis of the second electrode tip;

the first fluid outlet is provided within a localized area of the lateral surface portion of the first electrode tip, the localized area comprising a semi-cylindrical surface portion having an arc of about 180 degrees provided equally on each side of the plane; and

the second fluid outlet is provided within a localized area of the lateral surface portion of the second electrode tip, the localized area comprising a semi-cylindrical surface portion having an arc of about 180 degrees provided equally on each side of the plane.

17. The device of claim 14 wherein:

a flat plane passes through a longitudinal axis of the first electrode tip and a longitudinal axis of the second electrode tip;

the first fluid outlet is provided within a localized area of the lateral surface portion of the first electrode tip, the localized area comprising a semi-cylindrical surface portion having an arc of about 90 degrees provided equally on each side of the plane; and

the second fluid outlet is provided within a localized area of the lateral surface portion of the second electrode tip, the localized area comprising a semi-cylindrical surface portion having an arc of about 90 degrees provided equally on each side of the plane.

18. The device of claim 14 wherein:

a flat plane passes through a longitudinal axis of the first electrode tip and a longitudinal axis of the second electrode tip;

the first fluid outlet is provided on the plane; and

the second fluid outlet is provided on the plane.

19. The device of claim 13 wherein:

the first electrode tip location remote from the surface portion of the first electrode tip facing the second electrode tip is provided by a lateral surface portion of the first electrode tip; and

the second electrode tip location remote from the surface portion of the second electrode tip facing the first electrode tip is provided by a lateral surface portion of the second electrode tip.

20. The device of claim 19 wherein:

the lateral surface portion of the first electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees; and

the lateral surface portion of the second electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees.

21. The device of claim 13 wherein:

the first fluid outlet is at least partially defined by the first electrode tip; and

the second fluid outlet is at least partially defined by the second electrode tip.

22. The device of claim 13 wherein:

the first fluid outlet is located proximal to the first electrode tip spherical distal end; and

the second fluid outlet is located proximal to the second electrode tip spherical distal end.

23. The device of claim 13 wherein:

the first electrode tip further comprises a first electrode tip fluid flow channel in fluid communication with the first fluid outlet; and

the second electrode tip further comprises a second electrode tip fluid flow channel in fluid communication with the second fluid outlet.

24. The device of claim 23 wherein:

the first electrode tip fluid flow channel to carry fluid expelled from the first fluid outlet distally along a length of the first electrode tip and remote from the surface portion of the first electrode tip facing the second electrode tip; and

the second electrode tip fluid flow channel to carry fluid expelled from the second fluid outlet distally along a length of the second electrode tip and remote from the surface portion of the second electrode tip facing the first electrode tip.

25. The device of claim 23 wherein:

the first electrode tip fluid flow channel is provided by a first electrode tip elongated recess oriented longitudinally on the first electrode tip; and

the second electrode tip fluid flow channel is provided by a second electrode tip elongated recess oriented longitudinally on the second electrode tip.

26. The device of claim 25 wherein:

the first fluid outlet is at least partially defined by the first electrode tip elongated recess; and

the second fluid outlet is at least partially defined by the second electrode tip elongated recess.

27. The device of claim 25 wherein:

the first electrode tip elongated recess terminates adjacent to the first electrode tip spherical distal end; and

the second electrode tip elongated recess terminates adjacent to the second electrode tip spherical distal end.

28. The device of claim 25 wherein:

the first electrode tip elongated recess terminates proximal to the first electrode tip spherical distal end; and

the second electrode tip elongated recess terminates proximal to the second electrode tip spherical distal end.

29. The device of claim 13 wherein:

the first electrode tip further comprises a surface having a contact angle with fluid expelled from the first fluid outlet onto the first electrode tip of less than 90 degrees; and

the second electrode tip further comprises a surface having a contact angle with fluid expelled from the second fluid outlet onto the second electrode tip of less than 90 degrees.

30. The device of claim 12 wherein:

the surface portion of the first electrode tip facing the second electrode tip is provided by a medial surface portion of the first electrode tip; and

the surface portion of the second electrode tip facing the first electrode tip is provided by a medial surface portion of the second electrode tip.

31. The device of claim 30 wherein:

the medial surface portion of the first electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees; and

the medial surface portion of the second electrode tip comprises a semi-cylindrical surface portion having an arc of about 180 degrees.

32. The device of claim 12 wherein:

the surface portion of the first electrode tip facing the second electrode tip and the surface portion of the second electrode tip facing the first electrode tip are mirror images of each other.

33. The device of claim 12 wherein:

the first electrode tip spherical distal end has a arc of about 180 degrees; and

the second electrode tip spherical distal end has a arc of about 180 degrees.

34. The device of claim 12 wherein:

the first electrode tip further comprises a first electrode tip cylindrical portion; and

the second electrode tip further comprises a second electrode tip cylindrical portion.

35. The device of claim 34 wherein:

the first electrode tip cylindrical portion is located proximally adjacent to the first electrode tip spherical distal end; and

the second electrode tip cylindrical portion is located proximally adjacent to the second electrode tip spherical distal end.

36. The device of claim 12 wherein:

the first electrode tip is provided at a distal end of a first stationary arm; and

the second electrode tip is provided at a distal end of a second stationary arm.

37. The device of claim 36 wherein:

the first stationary arm comprises a first shaft having a first shaft distal end, the first electrode tip extending distally beyond the first shaft distal end; and

the second stationary arm comprises a second shaft having a second shaft distal end, the second electrode tip extending distally beyond the second shaft distal end.

38. The device of claim 37 wherein:

the fluid outlet arrangement having a first fluid outlet and a second fluid outlet;

the first shaft further comprises a first shaft distal end opening;

the second shaft further comprises a second shaft distal end opening;

the first fluid outlet at least partially defined by the first shaft distal end opening; and

the second fluid outlet at least partially defined by the second shaft distal end opening.

39. The device of claim 37 wherein:

the fluid outlet arrangement having a first fluid outlet and a second fluid outlet;

the first shaft further comprises a first shaft fluid passage;

the second shaft further comprises a second shaft fluid passage;

the first shaft fluid passage in fluid communication with the first fluid outlet; and

the second shaft fluid passage in fluid communication with the second fluid outlet.

40. A bipolar electrosurgical device to treat tissue by moving along a tissue surface in a presence of radio frequency energy and a fluid provided simultaneously from the device, the device comprising:

a first electrode tip spaced next to a second electrode tip, a surface portion of the first electrode tip alongside the second electrode tip and a surface portion of the second electrode tip alongside the first electrode tip;

the first electrode tip having an electrically conductive spherical distal end;

the second electrode tip having an electrical conductive spherical distal end; and

a fluid outlet arrangement having a first fluid outlet and a second fluid outlet;

the first fluid outlet to expel fluid onto the first electrode tip at a first electrode tip location remote from the surface portion of the first electrode tip alongside the second electrode tip; and

the second fluid outlet to expel fluid onto the second electrode tip at a second electrode tip location remote from the surface portion of the second electrode tip alongside the first electrode tip.