Electrode with nano-sized structures

• US 7,812,450 B2
• Filed: 03/28/2006
• Issued: 10/12/2010
• Est. Priority Date: 04/02/2005
• Status: Expired due to Fees

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Chen, Ga-Lane
• Primary Examiner(s): Smith; Matthew
• Assistant Examiner(s): Parker; John M
• Application Number:
  US11/391,993
• Publication Number:
  US 20060220769A1
• Time in Patent Office: 1,659 Days
• Field of Search: 438/255, 438/260, 438/398, 438/665, 438/964, 257/534, 257/739, 257/E21.012, 257/E21.013
• US Class Current: 257/739
• CPC Class Codes: H01G 4/008 Selection of materials
• CPC Class Codes: Y10S 438/964 Roughened surface

Abstract

The present invention relates to an electrode 100 with high capacitance. The electrode includes a conducting substrate 10 with a number of nano-sized structures 13 thereon and a coating 15. The nano-sized structures are concave-shaped and are of a size in the range from 2 nanometers to 50 nanometers. The nano-sized structures are configured for increasing specific surface area of the electrode. The present invention also provides a method for making the above-described electrode. The method includes steps of providing a conducting substrate, forming a number of nano-sized structures on the conducting substrate, and forming a coating on the nano-sized structures.

Claims

1. An electrode comprising:

a conducting substrate integratedly formed with a plurality of nano-sized structures on a major surface thereof; and

a coating directly formed on both the nano-sized structures and portions of the major surface between the nano-sized structures, the coating being comprised of carbon nanotubes and nano-sized particles;

wherein the nano-sized structures are configured for increasing specific surface area of the electrode.

2. The electrode as claimed in claim 1, wherein the conducting substrate is comprised of a material selected from the group consisting of graphite, lithium, aluminum, copper, silver, nickel, tungsten, molybdenum and any suitable combination alloy thereof.

3. The electrode as claimed in claim 1, wherein the nano-sized structures are concave-shaped.

4. The electrode as claimed in claim 1, wherein the nano-sized structures are convex-shaped.

5. The electrode as claimed in claim 1, wherein a size of each nano-sized structure is in the range from 2 nanometers to 50 nanometers.

6. The electrode as claimed in claim 1, wherein a size of each nano-sized structure is in the range from 10 nanometers to 40 nanometers.

7. The electrode as claimed in claim 1, wherein the nano-sized particles are selected from the group consisting of indium tin oxide, chromium oxide, cobalt oxide, nickel oxide, ferric oxide, aluminum oxide, zinc oxide, silica oxide, titanium oxide and zirconium oxide.

8. The electrode as claimed in claim 1, wherein a thickness of the coating is in the range from 1 nanometer to 20 nanometers.

9. The electrode as claimed in claim 1, wherein a thickness of the coating is in the range from 2 nanometers to 10 nanometers.

10. The electrode as claimed in claim 1, wherein the coating is directly formed on all of the nano-sized structures and all portions of the major surface between the nano-sized structures.

11. An electrode comprising:

a conducting substrate integratedly formed with a plurality of nano-sized structures on a major surface thereof, the nano-sized structures being configured for increasing specific surface area of the electrode; and

a coating directly formed on both the nano-sized structures and portions of the major surface between the nano-sized structures, the coating being concave-shaped at regions between adjacent nano-sized structures.

12. The electrode as claimed in claim 11, wherein the coating is comprised of carbon nanotubes and nano-sized particles.

13. An electrode comprising:

a conducting substrate comprising a major surface nanoimprinted such that the conducting substrate comprises protrusive nano-sized structures at the major surface; and

a coating directly formed on the major surface including where the nano-sized structures are, the coating comprising carbon nanotubes and nano-sized particles;

wherein the nano-sized structures are configured for increasing a specific surface area of the electrode.

14. The electrode of claim 13, wherein the nano-sized structures are spaced from one another.

15. The electrode of claim 14, wherein the coating is directly formed on both the nano-sized structures and portions of the major surface between the nano-sized structures.

16. The electrode of claim 13, wherein the coating has a substantially uniform thickness.