Controlled deployment delivery system

• US 7,815,671 B2
• Filed: 07/27/2007
• Issued: 10/19/2010
• Est. Priority Date: 06/07/2002
• Status: Active Grant

• Current Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Original Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Inventors: Wright, Michael, Ruiz, Alex, Lostetter, Timothy
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Schubert; Christopher
• Application Number:
  US11/829,503
• Publication Number:
  US 20080021538A1
• Time in Patent Office: 1,180 Days
• Field of Search: 623 111- 114, 623/1.23, 606/198, 606/108, 606/191, 606/192, 606/194
• US Class Current: 623/1.12
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

A controlled stent-graft deployment delivery system (10 50 or 900) includes a stent-graft (30 or 63), a retractable primary sheath (40) containing the stent-graft in a first constrained diameter configuration, an outer tube (18) within the retractable primary sheath and within the stent-graft, and an inner tube (20) within the outer tube, where the inner tube and the outer tube both axially move relative to the retractable primary sheath and to each other. The system further includes a cap (15) coupled to a distal end of the inner tube and configured to retain at least a portion of a proximal area of the stent-graft in a radially compressed configuration. A distal assembly (100) provides controlled relative axial movement between the outer tube and the inner tube enabling the release of the proximal end (65, 67, 68, and 69) of the stent-graft from the cap and from the radially compressed configuration.

Claims

1. A controlled stent-graft deployment delivery system, comprising:

a stent-graft;

a retractable primary sheath containing said stent-graft in a first constrained diameter configuration;

an outer tube within the retractable primary sheath and within the stent-graft;

an inner tube within the outer tube, wherein the inner tube and the outer tube both axially can move relative to the retractable primary sheath and to each other;

a retention mechanism configured to retain at least a portion of a proximal portion of the stent-graft in a radially compressed configuration after said primary sheath has been retracted, wherein a controlled relative axial movement between the outer tube and the inner tube releases the proximal end of the stent-graft from the retention mechanism and from the radially compressed configuration, the retention mechanism comprising;

a proximal lock attached to said outer tube, said proximal lock comprising ribs; and

a cap attached to said inner tube, said cap comprising a shroud, wherein proximal spring apices at the proximal end of said stent-graft remain latched on said ribs in the radially compressed configuration while the proximal spring apices remain within the shroud.

2. The controlled stent-graft deployment delivery system of claim 1, wherein a threaded collar coupled to the inner tube and a mating threaded shaft coupled to the outer tube enables the relative axial movement between the inner tube and the outer tube for controlled deployment of the stent-graft.

3. The controlled stent-graft deployment delivery system of claim 1, wherein the plurality of ribs are each tapered to aid in the process of re-introducing the proximal lock into the retractable primary sheath after deployment of the stent-graft.

4. A controlled stent-graft deployment delivery system, comprising:

a retractable primary sheath;

an outer tube within the primary sheath, wherein the outer tube is within a stent-graft;

an inner tube within the outer tube, wherein the inner tube can move axially relative to the outer tube; and

a retention mechanism including splines attached to said outer tube and a cap attached to said inner tube retaining a proximal end of a stent-graft in a constrained diameter configuration while proximal spring apices at a proximal end of the stent graft are still located latched on said splines and captured by said cap while still enabling axial and radial movement of the stent-graft.

5. The controlled stent-graft deployment delivery system of claim 4, wherein the retention mechanism enables a partial deployment of a remaining distal portion of the stent-graft while maintaining the proximal end of the stent-graft in the constrained diameter configuration.

6. A method for controlled deployment of a stent-graft, comprising the steps of:

constraining a proximal end of a stent-graft radially to a distal end of a delivery mechanism by having proximal springs at a proximal end of the stent graft latched and captured on splines at a distal end of a delivery system while partially deploying a remaining portion of the stent-graft comprising the step of constraining proximal springs of the stent-graft between a shroud and splines of said distal end of said delivery mechanism, the constraining comprising latching said proximal springs on said splines with said shroud, said splines being attached to an outer tube, said shroud being attached to an inner tube, the partially deploying comprising retracting a primary sheath containing said stent graft relative to said outer tube and said inner tube;

adjusting at least one of the axial and radial positions of the stent-graft after the partial deployment the remaining portion; and

releasing the proximal area of the stent-graft by controlled coaxial relative movement between the inner tube and the outer tube to release the proximal springs from said splines;

wherein the inner tube is within the outer tube and the outer tube is within the stent-graft.