Battery module

• US 7,816,029 B2
• Filed: 06/18/2007
• Issued: 10/19/2010
• Est. Priority Date: 08/31/2006
• Status: Active Grant

• Current Assignee: Envision AESC Japan Co., Ltd.
• Original Assignee: Nissan Motor Co., Ltd.
• Inventors: Tazuke, Tomonori, Takamatsu, Toshifumi
• Primary Examiner(s): Yuan; Dah-Wei D
• Assistant Examiner(s): DAVIS, PATRICIA A
• Application Number:
  US11/764,392
• Publication Number:
  US 20080057392A1
• Time in Patent Office: 1,219 Days
• Field of Search: 429/152
• US Class Current: 429/152
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/0481 Compression means other than compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/224 Metals
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery module is provided with a battery cell stack and a module case. The battery cell stack includes a plurality of stacked flat secondary battery cells. The module case includes an inwardly protruding section, a low rigidity section and a high rigidity section. The inwardly protruding section is disposed on at least one of two oppositely facing sides of the module case that faces in a battery cell stacking direction and protruding toward the interior area of the module case to apply pressure to an end surface of the battery cell stack. The low rigidity section elastically supports a periphery of the inwardly protruding section due the low rigidity section having a lower rigidity than the inwardly protruding section. The high rigidity section supports a periphery of the low rigidity section with the high rigidity section having a higher rigidity than low rigidity section.

Claims

1. A battery module comprising:

a battery cell stack including a plurality of flat secondary battery cells stacked along in a thickness direction which is a battery cell stacking direction of the flat secondary battery cells, each of the flat secondary battery cells including an electric power supplying element with a positive electrode plate and a negative electrode plate stacked on one another and sealed inside a sheet-like exterior material; and

a module case enclosing the battery cell stack within an interior area of the module case, the module case including

an inwardly protruding section disposed on at least one of two oppositely facing sides of the module case that faces in the battery cell stacking direction and protruding toward the interior area of the module case with the inwardly protruding section pressing an end surface of the battery cell stack that faces in the battery cell stacking direction at a point disposed inward from an edge of the battery cell stack,

a first rigidity section elastically supporting a periphery of the inwardly protruding section with the first rigidity section having a lower rigidity than the inwardly protruding section, and

a second rigidity section supporting a periphery of the first rigidity section with the second rigidity section having a higher rigidity than the first rigidity section.

2. The battery module recited in claim 1, wherein

the inwardly protruding section has a curved surface bulging toward the interior area of the module case.

6. The battery module recited in claim 1, wherein

the module case includes a case main body with an opening that faces in the battery cell stacking direction and a lid member closing the opening of the case main body, a peripheral edge of the lid member being joined to an edge of the case main body that defines the opening of the case main body.

7. The battery module recited in claim 6, wherein

the peripheral edge of the lid member is joined to the edge defining the opening of the case main body by folding the edges together.

8. The battery module recited in claim 6, wherein

the inwardly protruding section, the first rigidity section, and the second rigidity section are at least partially formed on the lid member.

12. The battery module recited in claim 1, wherein

the inwardly protruding section is disposed on each of the two oppositely facing sides of the module case that faces in the battery cell stacking direction to apply pressure to the battery cell stack in the battery cell stacking direction.

16. The battery module recited in claim 1, wherein the second rigidity section surrounds the periphery of the first rigidity section.

3. A battery module comprising:

a battery cell stack including a plurality of flat secondary battery cells stacked along in a thickness direction which is a battery cell stacking direction of the flat secondary battery cells, each of the flat secondary battery cells including an electric power supplying element with a positive electrode plate and a negative electrode plate stacked on one another and sealed inside a sheet-like exterior material; and

a module case enclosing the battery cell stack within an interior area of the module case, the module case including

an inwardly protruding section disposed on at least one of two oppositely facing sides of the module case that faces in the battery cell stacking direction and protruding toward the interior area of the module case to apply pressure to an end surface of the battery cell stack that faces in the battery cell stacking direction,

a first rigidity section elastically supporting a periphery of the inwardly protruding section with the first rigidity section having a lower rigidity than the inwardly protruding section, and

a second rigidity section supporting a periphery of the first rigidity section with the second rigidity section having a higher rigidity than the first rigidity section,

the first rigidity section being a flat section that adjoins the periphery of the inwardly protruding section and that extends parallel to the end surface of the battery cell stack, and

the second rigidity section being a step-like section that is formed by bending a portion of the module case around the periphery of the flat section toward the battery cell stacking direction and lies in a plane that is angled with respect to the end surface of the battery cell stack.

4. The battery module recited in claim 3, wherein

the flat section aligns with an edge portion of the battery cell stack along a direction perpendicular to the battery cell stacking direction.

5. The battery module recited in claim 3, wherein

the inwardly protruding section and the flat section are arranged to define an interior obtuse angle therebetween.

9. The battery module recited in claim 3, wherein

the step-like section has at least one through hole that communicates the interior area of the module case with outside of the module case.

10. The battery module recited in claim 9, wherein

the at least one through hole is arranged in the module case such that a flow of cooling air supplied to an external surface of the module case enters the module case via the through hole.

11. The battery module recited in claim 10, wherein

the at least one through hole includes an upstream through hole and a downstream through hole relative to a flow direction of the cooling air.

13. A battery module comprising:

energy storage means for storing electrical energy;

housing means for housing the energy storage means;

pressure applying means for pressing an end surface of the energy storage means at a point disposed inward from an edge of the energy storage means;

elastic means for elastically supporting a periphery of the pressure applying means; and

support means for supporting a periphery of the elastic means to the housing means, the support means having a higher rigidity than the elastic means.

14. A battery module comprising:

a battery cell stack including a plurality of flat secondary battery cells stacked along in a thickness direction which is a battery cell stacking direction of the flat secondary battery cells, each of the flat secondary battery cells including an electric power supplying element with a positive electrode plate and a negative electrode plate stacked on one another and sealed inside a sheet-like exterior material; and

a module case enclosing the battery cell stack within an interior area of the module case, the module case including

an inwardly protruding section disposed on at least one of two oppositely facing sides of the module case that faces in the battery cell stacking direction and protruding toward the interior area of the module case to apply pressure to an end surface of the battery cell stack that faces in the battery cell stacking direction,

a first rigidity section elastically supporting a periphery of the inwardly protruding section with the first rigidity section having a lower rigidity than the inwardly protruding section, and

a second rigidity section supporting a periphery of the first rigidity section with the second rigidity section having a higher rigidity than the first rigidity section,

the second rigidity section being spaced from the inwardly protruding section.

15. A battery module comprising:

a battery cell stack including a plurality of flat secondary battery cells stacked along in a thickness direction which is a battery cell stacking direction of the flat secondary battery cells, each of the flat secondary battery cells including an electric power supplying element with a positive electrode plate and a negative electrode plate stacked on one another and sealed inside a sheet-like exterior material; and

a module case enclosing the battery cell stack within an interior area of the module case, the module case including

an inwardly protruding section disposed on at least one of two oppositely facing sides of the module case that faces in the battery cell stacking direction and protruding toward the interior area of the module case to apply pressure to an end surface of the battery cell stack that faces in the battery cell stacking direction,

a first rigidity section elastically supporting a periphery of the inwardly protruding section with the first rigidity section having a lower rigidity than the inwardly protruding section, and

a second rigidity section supporting a periphery of the first rigidity section with the second rigidity section having a higher rigidity than the first rigidity section,

the second rigidity section being spaced from the inwardly protruding section.

17. A battery module comprising:

a battery cell stack including a plurality of flat secondary battery cells stacked along in a thickness direction which is a battery cell stacking direction of the flat secondary battery cells, each of the flat secondary battery cells including an electric power supplying element with a positive electrode plate and a negative electrode plate stacked on one another and sealed inside a sheet-like exterior material; and

a module case enclosing the battery cell stack within an interior area of the module case, the module case including

an inwardly protruding section disposed on at least one of two oppositely facing sides of the module case that faces in the battery cell stacking direction and protruding toward the interior area of the module case to apply pressure to an end surface of the battery cell stack that faces in the battery cell stacking direction,

a first rigidity section elastically supporting a periphery of the inwardly protruding section with the first rigidity section having a lower rigidity than the inwardly protruding section, and

a second rigidity section supporting a periphery of the first rigidity section with the second rigidity section having a higher rigidity than the first rigidity section,

the pressure being applied to the end surface of the battery cell stack by the inwardly protruding section directly contacting and pressing the end surface at a point disposed inward from an edge of the battery cell stack.