Lithium silicate materials

• US 7,816,291 B2
• Filed: 07/27/2009
• Issued: 10/19/2010
• Est. Priority Date: 08/07/2003
• Status: Active Grant

• Current Assignee: Ivoclar Vivadent AG
• Original Assignee: Ivoclar Vivadent AG
• Inventors: Schweiger, Marcel, Holand, Wolfram, Burke, Harald, Rheinberger, Volker M.
• Primary Examiner(s): Koslow; C. Melissa
• Application Number:
  US12/509,959
• Publication Number:
  US 20090291820A1
• Time in Patent Office: 449 Days
• Field of Search: 106/35, 501/5, 501/2, 501/154, 433/202.1, 433/201.1, 433/218, 433/222.1
• US Class Current: 501/5
• CPC Class Codes: A61K 6/78 Pigments
• CPC Class Codes: A61K 6/807 comprising magnesium oxide
• CPC Class Codes: A61K 6/818 comprising zirconium oxide
• CPC Class Codes: A61K 6/833 Glass-ceramic composites
• CPC Class Codes: C03C 10/0027 containing SiO2, Al2O3, Li2O as main constituents
• CPC Class Codes: C03C 10/0036 containing SiO2, Al2O3 and a divalent metal oxide as main constituents
• CPC Class Codes: C03C 3/097 containing phosphorus, niobium or tantalum
• CPC Class Codes: C03C 4/0021 for dental use

Abstract

Lithium silicate materials are described which can be easily processed by machining to dental products without undue wear of the tools and which subsequently can be converted into lithium silicate products showing high strength.

Claims

1. A lithium silicate dental glass-ceramic article comprising a metastable machinable phase comprising lithium metasilicate as the main crystalline phase, wherein the glass-ceramic comprises SiO₂, Li₂O, and P₂O₅ or another nucleation agent and exhibits a biaxial strength of about 80 to about 180 MPa.

2. The machinable lithium silicate dental glass-ceramic article of claim 1 exhibiting a biaxial strength of about 90 to about 150 MPa.

3. The machinable lithium silicate dental glass-ceramic article of claim 1 having a fracture toughness of at least about 0.7 MPam^0.5.

4. The machinable lithium silicate dental glass-ceramic article of claim 1 having a fracture toughness less than about 1.3 MPam^0.5.

5. The machinable lithium silicate dental glass-ceramic article of claim 1 having a fracture toughness in the range of about 0.8 to about 1.3 MPam^0.5.

6. The machinable lithium silicate dental glass-ceramic article of claim 1 wherein the period of time required to machine the dental glass-ceramic article is below about 105% of the time required to machine a leucite-reinforced glass ceramic CAD/CAM blank.

7. The machinable lithium silicate dental glass-ceramic article of claim 1 wherein the period of time required to machine the dental glass-ceramic article is about the same or below the time required to machine a leucite-reinforced glass ceramic CAD/CAM blank.

8. The machinable lithium silicate dental glass-ceramic article of claim 7 wherein the period of time is below about 95% of the time required to machine a leucite-reinforced glass ceramic CAD/CAM blank.

9. The machinable lithium silicate dental glass-ceramic article of claim 7 wherein the leucite-reinforced glass ceramic CAD/CAM blank exhibits a flexural strength of about 140 to about 170 MPa and a fracture toughness of about 1 MPam^0.5 to about 1.3 MPam^0.5.

10. The machinable lithium silicate dental glass-ceramic article of claim 1 wherein the metastable machinable phase comprises lamellar or platelet crystals.

11. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting an increase in strength by a factor of about 2 to about 4.

12. The machinable lithium silicate dental glass-ceramic article of claim 11 wherein the lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase further comprises lithium phosphate and/or residual lithium metasilicate as minor crystalline phases.

13. The machinable lithium silicate dental glass-ceramic of claim 11 exhibiting a color and translucency to match tooth colors upon conversion.

14. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting an increase in fracture toughness by a factor in the range of about 1.5 to about 3.0.

15. The machinable lithium silicate dental glass-ceramic article of claim 14 wherein the fracture toughness is increased by a factor is in the range of about 1.6 to about 2.6.

16. The machinable lithium silicate dental glass-ceramic of claim 14 exhibiting a color and translucency to match tooth colors upon conversion.

17. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting a biaxial strength of at least about 250 MPa.

18. The machinable lithium silicate dental glass-ceramic article of claim 17 wherein the lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase exhibits a biaxial strength of greater than about 400 MPa.

19. The machinable lithium silicate dental glass-ceramic article of claim 17 wherein the lithium silicate dental glass-ceramic article comprising lithium disilicate as a main crystalline phase exhibits a fracture toughness of at least about 1.5 MPam^0.5.

20. The machinable lithium silicate dental glass-ceramic article of claim 19 wherein the lithium silicate dental glass-ceramic article comprising lithium disilicate as a main crystalline phase exhibits a fracture toughness of greater than about 2.0 MPam^0.5.

21. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental glass-ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting a chemical solubility below about 100 μ

g/cm².

22. The machinable lithium silicate dental glass-ceramic article of claim 1 comprising an inlay, an onlay, a bridge, an abutment, a facing, a veneer, a facet, a crown, a partial crown, a framework or a coping.

23. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting no or negligible linear shrinkage upon conversion.

24. The machinable lithium silicate dental glass-ceramic article of claim 23 wherein the lithium silicate dental glass-ceramic article comprising lithium disilicate as a main crystalline phase exhibits linear shrinkage of less than about 0.3%.

25. The machinable lithium silicate dental glass-ceramic article of claim 1 further comprising one or more of K₂O, Al₂O₃, ZnO, Na₂O, ZrO₂, Me^IIO, and a coloring/fluorescent metal oxide.

26. The machinable lithium silicate dental glass-ceramic article of claim 25 wherein the Me^IIO comprises CaO, BaO, SrO, MgO or a combination thereof.

27. The machinable lithium silicate dental glass-ceramic article of claim 25 wherein the coloring/fluorescent metal oxide comprises an oxide of Ta, Tb, Y, La, Er, Pr, Ce, Ti, V, Fe, Mn or a combination thereof.

28. A converted lithium silicate dental glass-ceramic article fabricated from the machinable lithium silicate glass-ceramic article of claim 11, wherein the converted lithium silicate dental glass-ceramic article comprises lithium disilicate as a main crystalline phase and exhibits an increase in strength from the machinable lithium silicate glass-ceramic article by a factor of about 2 to about 4, and wherein the converted lithium silicate dental glass-ceramic article further comprises a coating thereon.

29. The converted lithium silicate dental glass-ceramic article of claim 28 wherein the coating comprises glass or a glass ceramic.

30. The converted lithium silicate dental glass-ceramic article of claim 28 wherein the coating comprises a stain and/or a glaze.

31. A converted lithium silicate dental glass-ceramic article fabricated from the machinable lithium silicate glass-ceramic article of claim 14, wherein the converted lithium silicate dental glass-ceramic article comprises lithium disilicate as a main crystalline phase and exhibits an increase fracture toughness by a factor in the range of about 1.5 to about 3.0 and wherein the converted lithium silicate dental ceramic article further comprises a coating thereon.

32. The converted lithium silicate dental glass-ceramic article of claim 31 wherein the coating comprises glass or a glass ceramic.

33. The converted lithium silicate dental glass-ceramic article of claim 31 wherein the coating comprises a stain and/or a glaze.

34. The machinable lithium silicate dental glass-ceramic article of claim 1 fully or partially convertible to a lithium silicate dental ceramic article comprising lithium disilicate as a main crystalline phase and exhibiting an increase in strength by a factor wherein the strength is increased by a factor in the range of about 1.7 to about 3.5.