Surface communication apparatus and method for use with drill string telemetry

• US 7,817,062 B1
• Filed: 05/25/2010
• Issued: 10/19/2010
• Est. Priority Date: 08/04/2005
• Status: Active Grant

• Current Assignee: IntelliServ, LLC (NOV, Inc.)
• Original Assignee: IntelliServ, LLC (NOV, Inc.)
• Inventors: Sherman, Mark, Montero, Joseph, Santoso, David, Thomas, John A., Madhavan, Raghu, Li, Qiming, LeBlanc, Randall P.
• Primary Examiner(s): Edwards, Jr.; Timothy
• Application Number:
  US12/787,103
• Publication Number:
  US 20100271233A1
• Time in Patent Office: 147 Days
• Field of Search: 340/855.8, 310/96, 310/117, 310/155, 310/168
• US Class Current: 340/855.8
• CPC Class Codes: E21B 17/003 with electrically conducting or insulating means E21B17/028 and E21B17/023 take precedence
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: G01V 11/002 Details, e.g. power supply systems for logging instruments, transmitting or recording data, specially adapted for well logging, also if the prospecting method is irrelevant means for transmitting well survey signals E21B47/12; signal transmission systems in general G08C; transmission in general H04B

Abstract

An operation of drilling an earth borehole uses a drilling rig, a drill string of drill pipes having its generally upper end mechanically coupleable with and suspendable from the drilling rig, a drive string portion of the drill string, mechanically coupleable with the topmost drill pipe of said drill string, and a drive mechanism mechanically coupleable with the drive string for rotating the drive string and the drill string. A system for generating electric power in the region of the drive string includes an electric generator, which includes a rotating generator component mounted on said drive string for rotation therewith and a stationary generator component mounted on a stationary portion of the drilling rig. The rotating generator component produces electric power in the region of the drive string.

Claims

1. For use in an operation of drilling an earth borehole using:

a drilling rig, a drill string of drill pipes having its generally upper end mechanically coupleable with and suspendable from the drilling rig, a drive string portion of the drill string, mechanically coupleable with the topmost drill pipe of said drill string, and a drive mechanism mechanically coupleable with said drive string for rotating the drive string and the drill string;

a system for generating electric power in the region of the drive string, comprising;

an electric generator that includes a rotating generator component that is mounted on said drive string for rotation therewith, and

a stationary generator component that is mounted on a stationary portion of the drilling rig, said rotating generator component producing electric power in the region of said drive string.

2. The system as defined by claim 1, wherein said stationary generator component comprises a ring of magnets.

3. The system as defined by claim 2, wherein said rotating generator component comprises at least one stator coil.

4. The system as defined by claim 3, wherein said rotating generator component and stationary generator component are disposed in close proximity such that magnetic flux from said ring of magnets crosses said at least one stator coil.

5. The system as defined by claim 1, further comprising a rechargeable battery charged by said electric generator, and mounted on said drill string.

6. The system as defined by claim 1, further comprising a drill telemetry subsystem forming at least a portion of a communication link between downhole equipment on the drill string and an uphole processor subsystem;

and

wherein said electric power from said electric generator is adapted to provide power for said communication link.

7. The system as defined by claim 4, further comprising a drill telemetry subsystem forming at least a portion of a communication link between downhole equipment on the drill string and an uphole processor subsystem;

and

wherein said electric power from said electric generator is adapted to provide power for said communication link.

8. The system as defined by claim 1, further comprising:

a system for bidirectional communication between a downhole equipment and a processor subsystem at the earth'"'"'s surface, comprising a section of wired drill pipes comprising at least the upper portion of the string of drill pipes, and forming at least a portion of a bidirectional communication link between the downhole equipment and the top of the string of drill pipes;

a first wireless transceiver subsystem mounted on said drive string portion of the drill string, for rotation in conjunction with the drill string, said first wireless transceiver subsystem being coupled with said section of wired drill pipe; and

a second wireless transceiver subsystem coupled with said uphole processor subsystem, said second wireless transceiver subsystem communicating bidirectionally with said first wireless transceiver subsystem; and

wherein said electric power from said electric generator is adapted for use by said first transceiver subsystem.

9. For use in an operation of drilling an earth borehole using:

a drilling rig, a drill string of drill pipes having its generally upper end mechanically coupleable with and suspendable from the drilling rig, a drive string portion of the drill string, mechanically coupleable with the topmost drill pipe of said drill string, and a drive mechanism mechanically coupleable with said drive string for rotating the drive string and the drill string;

a method for generating electric power in the region of the drive string, comprising the steps of;

providing a power generating unit having a first component that is mounted on said drive string for movement therewith; and

producing power in the region of said drive string from movement of said first component.

10. The method as defined by claim 9, wherein said step of producing power comprises producing electric power from vibration of said first component.

11. The method as defined by claim 9, further comprising mounting a second component on a stationary portion of the drilling rig, and wherein said step of producing power comprises producing power from relative movement of said first component with respect to said second component.

12. The method as defined by claim 11, wherein said relative movement comprises rotation of said first component with respect to said second component.