Chassis for an electrical component

• US 7,817,431 B2
• Filed: 04/28/2008
• Issued: 10/19/2010
• Est. Priority Date: 04/28/2008
• Status: Expired due to Fees

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Baker, Alex Wade
• Primary Examiner(s): Gandhi; Jayprakash N
• Assistant Examiner(s): SMITH, COURTNEY L
• Application Number:
  US12/110,577
• Publication Number:
  US 20090268411A1
• Time in Patent Office: 904 Days
• Field of Search: 361/679.01, 361/679.02, 361/679.31, 361/679.33, 361/679.4, 361/698, 361/704, 361/709, 361/724, 361/725, 361/727, 361/748, 361/752, 361/796
• US Class Current: 361/725
• CPC Class Codes: B60R 11/02 for radio sets, television sets, telephones, or the like; Arrangement of controls thereof
• CPC Class Codes: B60R 2011/0047 using hidden fastening means
• CPC Class Codes: B60R 2011/0075 using a containment or docking space
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A chassis configured to receive an electrical component for a motor vehicle is disclosed. The chassis includes an upper portion and a lower portion that releasably attach to a central portion using tabs. The chassis is constructed of a conductive plastic that facilitates RF shielding and sufficiently reduces the weight of the chassis.

Claims

1. A chassis for an electrical component configured to be installed in a motor vehicle, comprising:

an integral central portion having vertical side walls, wherein the vertical side walls have upper edges defining an upper opening on a first side of the vertical side walls and lower edges defining a lower opening on a second side of the vertical side walls opposite to the first side;

a horizontal upper portion disposed across the upper opening of the central portion at the first side of the vertical side walls and a horizontal lower portion disposed across the lower opening of the central portion at the second side of the vertical side walls;

the upper portion being associated with the vertical side walls of the central portion by the use of a first tab and a first tab receiving portion;

the lower portion being associated with the vertical side walls of the central portion by the use of a second tab and a second tab receiving portion; and

wherein the first tab receiving portion is substantially flexible and deflects when engaging the first tab and wherein the second tab receiving portion is substantially flexible and deflects when engaging the second tab.

2. The chassis according to claim 1, wherein the central portion includes a middle shelf portion that is integrally formed with side walls of the central portion and extends horizontally between the vertical side walls at a location vertically between the upper edges and the lower edges.

3. The chassis according to claim 1, wherein the first tab associates with the first tab receiving portion in a direction perpendicular to the upper portion.

4. The chassis according to claim 1, wherein the second tab associates with the second tab receiving portion in a direction perpendicular to the lower portion.

5. The chassis according to claim 1, wherein the central portion, the upper portion and the lower portion are made of a conductive plastic, wherein the horizontal upper portion defines an upper channel protruding perpendicularly from the horizontal upper portion, wherein the horizontal lower portion defines a lower channel protruding perpendicularly from the horizontal lower portion, wherein the upper edges are disposed vertically inside the upper channel, and wherein the lower edges are disposed vertically inside the lower channel.

6. The chassis according to claim 1, wherein the upper portion includes four tab receiving portions.

7. The chassis according to claim 1, wherein the lower portion includes four tab receiving portions.

8. The chassis according to claim 1, wherein the vertical side walls comprise a first vertical side wall, a second vertical side wall transverse to the first vertical side wall, a third vertical side wall opposite to the first vertical side wall and transverse to the second vertical side wall, and a fourth side wall opposite to the second side wall and transverse to the third side wall and the first side wall;

wherein the central portion includes eight tabs;

wherein a first tab and a second tab of the eight tabs are disposed proximate to the upper edge of the first vertical side wall;

wherein a third tab and a fourth tab of the eight tabs are disposed proximate to the upper edge of the third vertical side wall;

wherein a fifth tab and a sixth tab of the eight tabs are disposed proximate to the lower edge of the first vertical side wall; and

wherein a seventh tab and an eighth tab of the eight tabs are disposed proximate to the lower edge of the third vertical side wall.

9. A chassis for an electrical component configured to be installed in a motor vehicle, comprising:

a central portion, a lower portion and an upper portion;

the central portion, the lower portion and the upper portions being made of a conductive plastic;

wherein the central portion comprises a plurality of vertical side walls enclosing an interior volume, wherein upper edges of the vertical side walls define a horizontally extending upper opening on a first side of the vertical side walls, and wherein lower edges of the vertical side walls define a horizontally extending lower opening on a second side of the vertical side walls opposite to the first side;

wherein the upper portion extends horizontally across the upper opening at the first side of the vertical side walls and the lower portion extends horizontally across the lower opening at the second side of the vertical side walls;

wherein the upper portion and the lower portion are attached to the central portion by pressing the upper portion and the lower portion against the central portion in a direction substantially perpendicular to the upper portion and the lower portion;

wherein the central portion includes one of a first tab and a first tab receiving portion and the upper portion includes the other of the first tab and the first tab receiving portion and wherein the central portion includes one of a second tab and a second tab receiving portion and the lower portion includes the other of the second tab and the second tab receiving portion; and

wherein the first tab receiving portion is substantially flexible and deflects when engaging the first tab and wherein the second tab receiving portion is substantially flexible and deflects when engaging the second tab.

10. The chassis according to claim 9, wherein the central portion includes a middle shelf portion that extends between and perpendicular to the vertical side walls, and is integrally formed with the vertical side walls.

11. The chassis according to claim 9, wherein the conductive plastic provides flexibility for the first tab and the first tab receiving portion and for the second tab and the second tab receiving portion.

12. The chassis according to claim 9, wherein the upper portion defines an upper channel protruding perpendicularly from the upper portion, wherein the lower portion defines a lower channel protruding perpendicularly from the lower portion, wherein the upper edges are disposed vertically inside the upper channel, and wherein the lower edges are disposed vertically inside the lower channel, and wherein the conductive plastic provides RF shielding for the electrical component.

13. The chassis according to claim 9, wherein the chassis is configured to receive a printed circuit board.

14. The chassis according to claim 9, wherein the chassis is configured to receive an audio component.

15. The chassis according to claim 9, wherein the chassis is configured to receive a navigation system.

16. The chassis according to claim 9, wherein a vertical side wall of the central portion includes at least one cut out portion configured to receive a portion of an electrical component.

17. The chassis according to claim 16, wherein the lower portion includes at least one vertical covering member that extends perpendicularly from the lower portion and covers a portion of the cut out portion.

18. The chassis according to claim 17, wherein a first width of the covering member is larger than a second width of the cut out portion, wherein the first width and the second width both extend in a horizontal direction, wherein a first height of the covering member is less than a second height of the cut out portion, and wherein the first height and the second height both extend in a vertical direction.

19. The chassis according to claim 9, wherein the lower portion includes a channel protruding perpendicularly from the lower portion and configured to receive the lower edges of the central portion and wherein the channel is configured to prevent gaps between the lower portion and the lower edges of the central portion.

20. The chassis according to claim 9, wherein the upper portion includes a channel protruding perpendicularly from the upper portion and configured to receive the upper edges of the central portion and wherein the channel is configured to prevent gaps between the upper portion and the upper edges of the central portion.

21. A method of assembling a chassis for an electrical component configured to be installed in a motor vehicle, comprising the steps of:

associating a central portion of the chassis with an upper portion of the chassis, the central portion comprising a plurality of side walls enclosing an interior volume configured to receive an electrical component, the side walls having upper edges defining an upper opening on a first side of the side walls and lower edges defining a lower opening on a second side of the side walls opposite to the first side;

covering the upper opening of the central portion with the upper portion of the chassis, the upper portion extending perpendicularly to the side walls at the first side of the side walls;

covering the lower opening of the central portion with a lower portion of the chassis, the lower portion extending perpendicularly to the side walls at the second side of the side walls;

pressing a first tab receiving portion of one of the upper portion and the central portion over a first tab of the other of the upper portion and the central portion;

pressing a second tab receiving portion of one of the lower portion and the central portion over a second tab of the other of the lower portion and the central portion; and

thereby connecting the upper portion and the lower portion to the central portion.

22. The method according to claim 21, wherein the first tab receiving portion is substantially flexible.

23. The method according to claim 22, comprising the step of deflecting the substantially flexible first tab receiving portion to engage the first tab.

24. The method according to claim 21, wherein the central portion includes a middle shelf portion extending between and perpendicular to the side walls, and wherein the method further comprises integrally forming the side walls and the middle shelf portion of the central portion.

25. The method according to claim 24, comprising the step of attaching an electrical component to the middle shelf portion of the central portion.