Flow regulator for use in a subterranean well

• US 7,819,194 B2
• Filed: 02/03/2006
• Issued: 10/26/2010
• Est. Priority Date: 02/08/2005
• Status: Active Grant

• Current Assignee: Welldynamics, Inc. (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Tips, Timothy R.
• Primary Examiner(s): Bomar; Shane
• Assistant Examiner(s): FULLER, ROBERT EDWARD
• Application Number:
  US11/346,738
• Publication Number:
  US 20060175052A1
• Time in Patent Office: 1,726 Days
• Field of Search: 166/316, 166/373
• US Class Current: 166/316
• CPC Class Codes: E21B 21/103 Down-hole by-pass valve arrangements, i.e. between the inside of the drill string and the annulus valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00

Abstract

A flow regulator for use in a subterranean well. A well flow regulating system includes a flow regulator for regulating a flow rate of a fluid in a wellbore, the flow rate remaining substantially constant while a differential pressure across the flow regulator varies. The flow regulator is adjustable while positioned within the wellbore to change the flow rate. Another well flow regulating system includes a flow regulator for maintaining a desired fluid flow rate between an annulus and an interior passage of a tubular string. The flow regulator includes a closure device, a biasing device which applies a biasing force to the closure device, and a flow restriction which operates to apply a restriction force to the closure device. The biasing force and/or the restriction force is adjustable downhole to change the flow rate.

Claims

1. A well flow regulating system, comprising:

a flow regulator which regulates a flow rate of a fluid in a wellbore, the flow rate remaining substantially constant at a first value while a differential pressure across the flow regulator varies, and the flow regulator being selectively reconfigurable while positioned within the wellbore by at least one of a selectively adjustable biasing force and a selectively adjustable restriction force, which reconfiguration of the flow regulator thereby causes the flow rate to remain substantially constant at a second value different from the first value.

2. The system of claim 1, wherein the flow regulator is reconfigured automatically in response to a change in at least one downhole parameter.

3. The system of claim 2, wherein the parameter is at least one of temperature, pressure, flow rate, resistivity, density, water cut and gas cut.

4. The system of claim 2, further comprising at least one sensor for sensing the parameter, the flow rate being reconfigured in response to an output of the sensor.

5. The system of claim 1, wherein the flow regulator includes an actuator for varying the biasing force applied to a closure device of the flow regulator to thereby adjust the flow rate.

6. The system of claim 5, wherein the actuator is at least one of a hydraulic, electrical, optical, thermal, mechanical and magnetic actuator.

7. The system of claim 1, wherein the flow regulator includes a flow restriction and a closure device, the closure device displacing in response to a variance in a pressure differential across the flow restriction to thereby maintain the flow rate substantially constant.

8. The system of claim 7, wherein the closure device displaces to decrease a flow area in the flow regulator in response to an increase in the pressure differential across the flow restriction.

9. The system of claim 7, wherein the flow restriction is formed between the closure device and the wellbore.

10. A well flow regulating system, comprising:

a tubular string positioned in a wellbore, an annulus being formed between the tubular string and the wellbore; and

a flow regulator which maintains a first desired flow rate of a fluid flowing between the annulus and an interior passage of the tubular string, the flow regulator including a closure device, a biasing device which applies a biasing force to the closure device in a first direction, and a flow restricting projection which is acted upon by the fluid and applies a restriction force to the closure device in a second direction opposite to the first direction, the flow rate being changed to a second desired flow rate by at least one of the biasing force and the restriction force being selectively reconfigured downhole.

11. The system of claim 10, wherein the flow regulator includes an actuator which adjusts the biasing force applied to the closure device by the biasing device.

12. The system of claim 11, wherein the biasing force is incrementally adjusted by a mechanical mechanism of the actuator.

13. The system of claim 11, wherein the actuator includes a piston which displaces to vary the biasing force applied to the closure device by the biasing device.

14. The system of claim 13, wherein the piston is incrementally displaced by a fluid volume metering device.

15. The system of claim 13, wherein the piston is displaced by fluid pressure generated by a downhole pump connected to the flow regulator.

16. The system of claim 11, wherein the actuator varies the biasing force in response to a change in at least one downhole parameter.

17. The system of claim 16, wherein the parameter is at least one of temperature, pressure, flow rate, resistivity, density, water cut and gas cut.

18. The system of claim 16, further comprising a sensor which senses the parameter.

19. The system of claim 11, wherein the actuator also varies a flow restriction to thereby adjust the restriction force applied to the closure device.

20. The system of claim 10, wherein a flow restriction is formed in the annulus between the flow regulator and the wellbore.

21. The system of claim 11, wherein a flow restriction is formed internally in the flow regulator.

22. The system of claim 10, wherein the restriction force is adjusted by varying a flow area in the annulus.

23. The system of claim 10, wherein the restriction force is adjusted by varying a flow area within the flow regulator.

24. The system of claim 10, wherein the flow regulator further includes an actuator which adjusts the restriction force.

25. The system of claim 24, wherein the actuator displaces a device to vary a flow area at the flow restriction.

26. The system of claim 24, wherein the actuator varies the restriction force in response to a change in at least one downhole parameter.

27. The system of claim 26, wherein the parameter is at least one of temperature, pressure, flow rate, resistivity, density, water cut and gas cut.

28. The system of claim 26, further comprising a sensor which senses the parameter.

29. The system of claim 10, further comprising a control module connected to the flow regulator, the control module including at least one sensor for sensing a downhole parameter.

30. The system of claim 29, wherein the flow rate is changed in response to an output of the sensor.

31. The system of claim 29, wherein the control module further includes a processor which is programmable to change the flow rate in response to an output of the sensor.

32. The system of claim 31, wherein the processor is programmable downhole.

33. The system of claim 29, further comprising a pressure source connected to the flow regulator and the control module, the pressure source changing the flow rate as directed by the control module.

34. The system of claim 33, wherein the pressure source includes a downhole pump.

35. A well flow regulating system, comprising:

a tubular string positioned in a wellbore, an annulus being formed between the tubular string and the wellbore; and

a flow regulator which regulates flow of a fluid flowing between the annulus and an interior passage of the tubular string, the flow regulator including a closure device, a biasing device which applies a biasing force to the closure device in a first direction, and a flow restricting projection which is acted upon by the fluid and applies a restriction force to the closure device in a second direction opposite to the first direction, at least one of the biasing force and the restriction force being adjustable downhole to achieve a first desired flow rate of the fluid, and at least one of the biasing force and the restriction force being adjustable downhole to achieve a second desired flow rate of the fluid,

wherein the flow regulator includes an actuator which adjusts the biasing force applied to the closure device by the biasing device, and

wherein the actuator includes a material responsive to temperature change in the wellbore to vary the biasing force applied to the closure device by the biasing device.

36. A well flow regulating system, comprising:

a flow regulator which regulates a flow rate of a fluid in a wellbore through a flow path in the regulator, the flow rate remaining substantially constant while a differential pressure across the flow regulator varies, and the flow regulator being selectively reconfigurable while positioned within the wellbore by at least one of a selectively adjustable biasing force and a selectively adjustable restriction force,

wherein the flow regulator includes a flow restriction, and a closure device which displaces in response to a variance in a pressure differential across the flow restriction to thereby maintain the flow rate substantially constant, and wherein the flow restriction is formed between the closure device and the wellbore.

37. A well flow regulating system, comprising:

a tubular string positioned in a wellbore, an annulus being formed between the tubular string and the wellbore; and

a flow regulator which maintains a desired flow rate of a fluid flowing through a flow path between the annulus and an interior passage of the tubular string, the flow regulator including a closure device, a biasing device which applies a biasing force to the closure device in a first direction, and a flow restricting projection which is acted upon by the fluid and applies a restriction force to the closure device in a second direction opposite to the first direction, the characteristics of the flow path being changed by at least one of the biasing force and the restriction force being selectively reconfigured downhole,

wherein the flow regulator includes an actuator which adjusts the biasing force applied to the closure device by the biasing device, and the actuator includes a piston which displaces to vary the biasing force applied to the closure device by the biasing device.