Combination stylet and sheath for an electrode array

• US 7,822,487 B2
• Filed: 11/27/2006
• Issued: 10/26/2010
• Est. Priority Date: 10/04/2000
• Status: Expired due to Fees

• Current Assignee: Cochlear Limited
• Original Assignee: Cochlear Limited
• Inventors: Gibson, Peter, Treaba, Claudiu, Darley, Ian, Dadd, Fysh, Parker, John L.
• Primary Examiner(s): Schaetzle; Kennedy J
• Assistant Examiner(s): ANTHONY, JESSICA LYNN
• Application Number:
  US11/604,338
• Publication Number:
  US 20070073371A1
• Time in Patent Office: 1,429 Days
• Field of Search: 607 55- 57, 607/115, 607/116, 607124-126, 607/136, 607/137, 600/25, 600/372, 600/373, 600/377, 600/379, 600/381, 606/129, 623/10, 623/23.75, 623/902
• US Class Current: 607/137
• CPC Class Codes: A61F 11/20 Ear surgery
• CPC Class Codes: A61N 1/0541 Cochlear electrodes

Abstract

A cochlear implant electrode assembly device (10) comprising an elongate electrode carrier member (11), a stiffening element (15), and a stiffening sheath (16) that at least partially envelops the elongate member (11). The member (11) is made of a resiliently flexible first material and has a plurality of electrodes (12) mounted thereon. The member (11) has a first configuration that allows it to be inserted into an implantee'"'"'s cochlea (30). The member (11) also has a second configuration wherein the member is curved to match an inside surface of the cochlea (30), and at least one intermediate configuration between the first and second configurations. Both the stiffening element (15) and sheath (16) are made of a material that is relatively stiffer than the member (11). The stiffening element (15) and the stiffening sheath (16) in combination bias the elongate member (11) into the first configuration. If either the stiffening element (15) or the stiffening sheath (16) is removed or deactivated, the elongate member (11) adopts an intermediate configuration.

Claims

1. A method for inserting an electrode array into a cochlea comprising the steps of:

stiffening an elongate member in a first configuration using first and second biasing means, wherein the first biasing means at least partially envelops the elongate member, and wherein the elongate member has a plurality of electrodes mounted thereon and the elongate member is made from a memory material capable of a second configuration;

modifying the first biasing means while inserting the elongate member into the cochlea; and

removing the second biasing means from the elongate member such that the elongate member assumes the second configuration when insertion into the cochlea is completed.

2. The method of claim 1, further comprising the step of:

positioning the elongate member during insertion to apply preselected tissue stimulation with the plurality of electrodes.

3. The method of claim 1, wherein the first configuration is substantially straight.

4. The method of claim 1, wherein the second configuration is curved.

5. The method of claim 1, wherein the first biasing means is a sheath.

6. The method of claim 1, wherein modifying the first biasing means comprises:

dissolving the first biasing means.

7. The method of claim 1, wherein modifying the first biasing means comprises:

deactivating the first biasing means.

8. The method of claim 1, wherein modifying the first biasing means comprises:

bending the first biasing means using heat.

9. The method of claim 8, wherein the first biasing means is made from a heat sensitive material.

10. The method of claim 1, wherein the second biasing means is a stylet at least partially inserted in a lumen of the elongate member.

11. The method of claim 1, further comprising:

modifying the first biasing means before removing the second biasing means.

12. The method of claim 1, further comprising the step of:

inserting the elongate member into the cochlea when the elongate member is in the first configuration.

13. The method of claim 1, wherein the elongated member may be partially outside the cochlea when insertion into the cochlea is completed.

14. An electrode array for an implantable hearing prosthesis comprising:

an elongate member having a plurality of electrodes mounted thereon and having a first configuration that allows the elongate member to be inserted into an implantee'"'"'s body, a second configuration wherein the elongate member is adapted to apply preselected tissue stimulation with the electrodes, and at least one intermediate configuration between the first and second configurations;

a stiffening element at least partially inserted in a lumen of the elongate member; and

a stiffening sheath at least partially enveloping the elongate member;

wherein the stiffening element and the stiffening sheath in combination bias the elongate member into the first configuration and further wherein either the stiffening element or the stiffening sheath is configured to alone bias the elongate member into the at least one intermediate configuration.

15. The electrode array of claim 14, wherein the second configuration is curved.

16. The electrode array of claim 14, wherein the first configuration is substantially straight.

17. The electrode array of claim 14, wherein the stiffening element is removed from the lumen thereby allowing the stiffening sheath to bias the elongate member into the at least one intermediate configuration.

18. The electrode array of claim 17, wherein the stiffening sheath is removed to allow the elongate member to adopt the second configuration when inserted in the cochlea.

19. The electrode array of claim 17, wherein the stiffening sheath dissolves to allow the elongate member to adopt the second configuration when inserted in the cochlea.

20. The electrode array of claim 17, wherein the stiffening sheath bends to allow the elongate member to adopt the second configuration when inserted in the cochlea.

21. The electrode array of claim 14, wherein the stiffening element dissolves in the lumen thereby allowing the stiffening sheath to bias the elongate member into the at least one intermediate configuration.

22. The electrode array of claim 21, wherein the stiffening sheath is removed to allow the elongate member to adopt the second configuration when inserted in the cochlea.

23. The electrode array of claim 21, wherein the stiffening sheath dissolves to allow the elongate member to adopt the second configuration when inserted in the cochlea.

24. The electrode array of claim 21, wherein the stiffening sheath bends to allow the elongate member to adopt the second configuration when inserted in the cochlea.

25. The electrode array of claim 14, wherein the stiffening element bends in the lumen thereby allowing the stiffening sheath to bias the elongate member into the at least one intermediate configuration.

26. The electrode array of claim 25, wherein the stiffening sheath is removed to allow the elongate member to adopt the second configuration when inserted in the cochlea.

27. The electrode array of claim 25, wherein the stiffening sheath dissolves to allow the elongate member to adopt the second configuration when inserted in the cochlea.

28. The electrode array of claim 25, wherein the stiffening sheath bends to allow the elongate member to adopt the second configuration when inserted in the cochlea.

29. The electrode array of claim 14, wherein the stiffening sheath is removed from the elongate member thereby allowing the stiffening element to bias the elongate member into the at least one intermediate configuration.

30. The electrode array of claim 29, wherein the stiffening element is removed from the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

31. The electrode array of claim 29, wherein the stiffening element dissolves in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

32. The electrode array of claim 29, wherein the stiffening element bends in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

33. The electrode array of claim 14, wherein the stiffening sheath dissolves thereby allowing the stiffening sheath to bias the elongate member into the at least one intermediate configuration.

34. The electrode array of claim 33, wherein the stiffening element is removed from the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

35. The electrode array of claim 33, wherein the stiffening element dissolves in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

36. The electrode array of claim 33, wherein the stiffening element bends in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

37. The electrode array of claim 14, wherein the stiffening sheath bends thereby allowing the stiffening sheath to bias the elongate member into the at least one intermediate configuration.

38. The electrode array of claim 37, wherein the stiffening element is removed from the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

39. The electrode array of claim 37, wherein the stiffening element dissolves in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

40. The electrode array of claim 37, wherein the stiffening element bends in the lumen to allow the elongate member to adopt the second configuration when inserted in the cochlea.

41. The electrode array of claim 14, wherein the elongate member is made from a material having a memory shape of the second configuration.

42. A method for inserting an electrode array into a cochlea comprising the steps of:

stiffening an elongate member in a first configuration using a stiffening sheath and a stiffening stylet, wherein the elongate member has a plurality of electrodes mounted thereon and the elongate member is made from a memory material capable of a second configuration;

modifying the stiffening sheath while inserting the elongate member into the cochlea; and

removing the stylet from the elongate member such that the elongate member assumes the second configuration when insertion into the cochlea is completed.

43. The method of claim 42, further comprising the step of:

positioning the elongate member during insertion to apply preselected tissue stimulation with the plurality of electrodes.

44. The method of claim 42, wherein modifying the sheath comprises:

dissolving the sheath.

45. The method of claim 42, wherein modifying the sheath comprises:

deactivating the sheath.

46. The method of claim 42, wherein modifying the sheath comprises:

bending the sheath using heat.

47. The method of claim 42, further comprising:

modifying the sheath before removing the stylet.

48. The method of claim 42, further comprising:

inserting the elongate member into the cochlea when the elongate member is in the first configuration.