Method and a system for monitoring the condition and operation of periodically moving objects

• US 7,822,580 B2
• Filed: 04/03/2007
• Issued: 10/26/2010
• Est. Priority Date: 04/03/2006
• Status: Active Grant

• Current Assignee: Metso Automation OY (Vanowen Group Acquisition Co., Inc.)
• Original Assignee: Metso Automation OY (Vanowen Group Acquisition Co., Inc.)
• Inventors: Mustonen, Harri
• Primary Examiner(s): Charioui; Mohamed
• Assistant Examiner(s): Desta; Elias
• Application Number:
  US12/225,867
• Publication Number:
  US 20090139334A1
• Time in Patent Office: 1,302 Days
• Field of Search: 735/70, 735/98, 702/34, 702/35, 702/56, 702/79, 702/176, 702/190, 702/199
• US Class Current: 702/199
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence

Abstract

A system and method for monitoring a condition and an operation of a periodically moving object is provided. Herein a synchronized time average is calculated for a measurement signal, the signal containing periodical variations and obtained from the object response. In general, a frequency response is determined based on the periodical variations of the measurement signal. A signal component representing the determined frequency response is filtered from the measurement signal. The filtered signal is used as a synchronizing signal. A synchronized time average of sequences, determined by dividing the measurement signal by the synchronizing signal, is calculated.

Claims

1. A method for monitoring the condition and operation of a periodically moving object, in which method a synchronized time average is calculated for a measurement signal that contains periodical variations and is obtained from the object response, the method comprising:

determining a frequency response from the periodical variations of the measurement signal, said frequency response corresponding within predetermined limits to a frequency estimated as the periodicity characteristic to the object measurement,

separating a signal component representing the determined frequency response from the measurement signal by filtering, and the filtered signal is used as a synchronizing signal,

dividing the measurement signal into sequences by means of the synchronizing signal, and

calculating the synchronized time average of the sequences.

2. The method according to claim 1, further comprising selecting a rotating frequency or a moving frequency of the object as the periodicity characteristic to the object.

3. The method according to claim 1 wherein the object is a roll or a shaft rotating in an apparatus.

4. The method according to claim 1 wherein the object is a wire or a felt running in an apparatus.

5. The method according to claim 1, further comprising:

searching repeated synchronization points from the synchronizing signal for dividing the measurement signal into sequences, and

dividing the measurement signal into sequences corresponding to the repeated synchronization points.

6. The method according to claim 1, wherein the determined frequency corresponds to the periodicity characteristic to the object or its multiple.

7. The method according to claim 1, further comprising separating the determined frequency response from the measurement signal by means of band pass filtering.

8. The method according to claim 1, wherein the determined frequency response corresponds to the frequency of the spectrum of the measurement signal having the largest amplitude within the frequency range under examination.

9. The method according to claim 1, further comprising generating the measurement signal by means of a vibration sensor for monitoring the condition of the object.

10. A system for monitoring the condition and operation of periodically moving objects, comprising:

a sensor for generating a measurement signal obtained from the object to be measured, said measurement signal containing periodical variations, and

an analysing apparatus for calculating a synchronized time average,

wherein the analysing apparatus is configured to;

1) determine from the periodical variations of the measurement signal a frequency response that corresponds within predetermined limits to a frequency estimated as the periodicity characteristic to the object measurement response,

2) separate a signal component representing the determined frequency response from the measurement signal by filtering, and using the filtered signal as a synchronizing signal, and

3) divide the measurement signal into sequences by means of the synchronizing signal, and to calculate the synchronized time average of the sequences.

11. The system according to claim 10, wherein the analysing device is further configured tosearch repeated synchronization points from the synchronizing signal for dividing the measurement signal into sequences, anddivide the measurement signal into sequences corresponding to the repeated synchronization points.

12. The system according to claim 10, wherein the system comprises further comprising a band pass filter to separate the frequency response from the measurement signal.

13. The system according to claim 10, wherein further comprising a vibration sensor, which is connected to the system, that measures and monitors the condition of the object.

14. The system according to claim 10, wherein the object is a rolling object or a rotating shaft in an apparatus, or a wire or a running felt in an apparatus.

15. An analysing apparatus for monitoring the condition and operation of a periodically moving object, the analysing apparatus being configured to:

calculate a synchronized time average based on a measurement signal obtained from the object measurement, said measurement signal containing periodical variations,

wherein the analysing apparatus is further configured to;

1) determine from the periodical variations of the measurement signal a frequency response that corresponds within predetermined limits to a frequency estimated as the periodicity characteristic to the object measurement,

2) separate a signal component representing the determined frequency response from the measurement signal by filtering, and using the filtered signal as a synchronizing signal, and

3) divide the measurement signal into sequences by means of the synchronizing signal, and to calculate the synchronized time average of the sequences.

16. The analysing apparatus according to claim 15, wherein the analysing device is further configured to:

4) search repeated synchronization points from the synchronizing signal for dividing the measurement signal into sequences, and

5) divide the measurement signal into sequences corresponding to the repeated synchronization points.

17. The analyzing apparatus according to claim 15, wherein the analysing apparatus further comprises band pass filtering to separate the frequency response of the object from the measurement signal.

18. The analysing apparatus according to claim 15, wherein the analysing apparatus is further configured to obtain said measurement signal from a vibration sensor.

19. The analysing apparatus according to claim 15, wherein the analysing apparatus is further configured to monitor a rolling object or a rotating shaft in an apparatus, or a wire or a running felt in an apparatus.