Pulsed radar level gauging with relative phase detection

• US 7,823,446 B2
• Filed: 11/06/2006
• Issued: 11/02/2010
• Est. Priority Date: 11/06/2006
• Status: Expired due to Fees

• Current Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Original Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Inventors: Nilsson, Valter, Wenger, Fabian
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): Frank; Rodney T
• Application Number:
  US11/593,384
• Publication Number:
  US 20080105048A1
• Time in Patent Office: 1,457 Days
• Field of Search: 732/90.R, 732/90.V
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

A method for determining a process variable of a product in a tank based on a time delay of electromagnetic waves. The method further comprises forming a measurement signal comprising a sequence of values, each value representing a time correlation between a pulse of a reference signal and a reflected signal, sampling and digitizing this measurement signal to form a digital signal, identifying a time window of the digital signal including the surface echo peak, determining a relative time period between a reference time corresponding to the predefined reference and a beginning of the time window, time-to-frequency transforming the digital signal in the time window to obtain a phase spectrum, determining a relative phase shift of the spectrum and using the relative phase shift to calculate a corresponding time shift, and determining the time delay by adding the relative time period and the time shift.

The invention is based on the realization that major improvement of measurement performance, compared to amplitude detection only, can be achieved by discrimination of the phase difference between the reflected signal and a reference. The detection is further independent of the pulse waveform and modulation, significantly reducing the requirements on pulse modulation.

Claims

1. A method for determining a process variable of a product in a tank based on a time delay of electromagnetic waves propagating between a predefined reference and a surface of said product, said method comprising:

generating a transmission signal in the form of a first pulse train,

generating a reference signal in the form of a second pulse train,

wherein each pulse in said first and second pulse trains has an essentially identical waveform,

pulses in said first and second pulse trains being delayed in relation to each other by a predefined and varying time delay,

guiding said transmission signal into the tank as electromagnetic waves, and allowing said waves to propagate towards said surface,

receiving a reflected signal reflected from the tank,

forming a measurement signal comprising a sequence of values, each value representing a time correlation between a pulse of the reference signal and the reflected signal, said measurement signal comprising at least one amplitude peak indicating a surface echo,

sampling and digitizing said measurement signal to form a digital signal,

identifying a time window of said digital signal including said surface echo peak,

determining a relative time period between a reference time corresponding to said predefined reference and a beginning of said time window,

time-to-frequency transforming said digital signal in said time window to obtain a phase spectrum,

determining a relative phase shift of said spectrum and using said relative phase shift to calculate a corresponding time shift, and

determining said time delay by adding said relative time period and said time shift.

2. The method according to claim 1, wherein said predefined and varying time delay increases linearly for each pulse in said first and second pulse trains.

3. The method according to claim 1, wherein said time window is selected as a time window for which an amplitude spectrum of a time to frequency transform is indicative of a surface echo.

4. The method according to claim 1, wherein an amplitude of said digitized signal is detected, and said time window is selected based on whether said amplitude exceeds a predefined threshold.

5. The method according to claim 1, wherein said reference time is determined based on an echo from said predefined reference.

6. The method according to claim 1, wherein said time window is equal to two pulse periods in the time scale of the measurement signal.

7. The method according to claim 1, wherein said time-to-frequency transform is a discrete Fourier transform.

8. The method according to claim 1, wherein said relative phase shift is determined by calculating two phase-frequency pairs, each such pair comprising a phase of the time to frequency transform for a specific frequency, and determining a rate of phase change with respect to frequency between said phase-frequency pairs.

9. The method according to claim 1, wherein

said first pulse train has a first pulse repetition frequency,

said second pulse train has a second pulse repetition frequency, said first and second pulse repetition frequencies being separated by a known difference frequency,

the time correlation between said reflected signal and said reference signal being such that said measurement signal represents a time expansion of one pulse of the transmission signal.

10. The method according to claim 1, wherein said measurement signal is formed by generating an output pulse for each pulse of the reference signal, each output pulse being equal to a time correlation of said reference pulse and said reflected signal, and setting the current level of a continuous signal in accordance with said output pulse.

11. A radar level gauge for determining a process variable of a content in a tank based on a time delay of electromagnetic waves propagating between a predefined reference and a surface of said product, said radar level gauge comprising:

a first transmitter for transmitting an transmission signal in the form of a first pulse train,

a second transmitter for transmitting a reference signal in the form of a second pulse train,

each pulse in said first and second pulse trains having an essentially identical waveform, and pulses in said first and second pulse trains being delayed in relation to each other by a predefined and varying time delay,

a propagation device for guiding said transmission signal as electromagnetic waves into the tank, and allowing said waves to propagate towards said surface,

a receiver for receiving a reflected signal reflected in said tank,

a mixer connected to said reflected signal and to said reference signal, and adapted to generate values of a measurement signal, each value representing a time correlation between a pulse of the reference signal and the reflected signal, said measurement signal comprising at least one amplitude peak indicating a surface echo,

an analogue to digital converter for sampling and digitizing said measurement signal, to form a digital signal,

processing circuitry arranged to identify a time window of said digital signal including said surface echo peak, determine a relative time period between a reference time corresponding to said predefined reference and a beginning of said time window, time-to-frequency transform said digital signal in said time window to obtain a phase spectrum, determine a relative phase shift of said spectrum and using said relative phase shift to calculate a corresponding time shift, and determine said time delay by adding said relative time period and said time shift.

12. The radar level gauge according to claim 11, wherein said first and second transmitter each comprise a pulse generator for generating a pulse train, and an oscillator for modulating said pulse train with a predefined carrier frequency.

13. The radar level gauge according to claim 12, further comprising a timing control for controlling the pulse repetition frequency of each pulse generator.

14. The radar level gauge according to claim 12, wherein the pulse repetition frequencies of said pulse generators are separated by a known difference frequency, thereby causing a linearly increasing time delay between the pulse in said first and second pulse train, respectively.

15. The radar level gauge according to claim 11, wherein

said first transmitter comprises a pulse generator for generating said first pulse train, and a switch for connecting a first signal line to an oscillator during each pulse in said first pulse train, said oscillator providing a predefined carrier frequency, and wherein

said second transmitter comprises a pulse generator for generating said second pulse train, and a switch for connecting a second signal line to said oscillator during each pulse in said second pulse train.

16. The radar level gauge according to claim 11, wherein said mixer is arranged to provide an output pulse for each pulse of the reference signal, each output pulse being equal to a time correlation of said reference pulse and said reflected signal.

17. The radar level gauge according to claim 16, further comprising a sample-and-hold circuit adapted to receive said output pulses from said mixer and provide a continuous output which, at every given moment, is equal to the latest output pulse from the mixer, said continuous output being used as said measurement signal.

18. The radar level gauge according to claim 11, wherein said propagation device comprises at least one of a probe for guided wave transmission of said electromagnetic waves, an antenna for free propagation of said electromagnetic waves, and a hollow waveguide for guided propagation of said electromagnetic waves.