Custom-fit implant surgery guide and associated milling cutter, method for their production, and their use

• US 7,824,181 B2
• Filed: 05/03/2005
• Issued: 11/02/2010
• Est. Priority Date: 05/04/2004
• Status: Expired due to Fees

• Current Assignee: Materialise Dental
• Original Assignee: Materialise Dental
• Inventors: Sers, Laurent
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Waggle, Jr.; Larry E
• Application Number:
  US11/579,533
• Publication Number:
  US 20080287953A1
• Time in Patent Office: 2,009 Days
• Field of Search: 301/65, 30388-391, 83/15, 836/66, 836/51, 837/01, 433 72- 74, 433165-166, 433/176, 606/80, 606/87, 606 96- 97, 606167-183, 407 33- 34, 407 53- 54, 407 66- 69, 407/99
• US Class Current: 433/76
• CPC Class Codes: A61C 1/084 of implanting tools
• CPC Class Codes: A61C 8/001 Multiple implanting technique, i.e. multiple component implants introduced in the jaw from different directions
• CPC Class Codes: A61C 8/0089 Implanting tools or instruments
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

The invention relates to a custom-fit implantable surgical guide (1) and an associated milling tool (4), which is positioned in straddling on the alveolar ridge (7) of a maxillary or mandible arch (2) and comprises at least one drilling barrel (11) for axially guiding said milling tool (4), wherein said barrel (11) is laterally open and at least one part of the internal surface thereof (17) and at least one part of the external surface of the milling tool (4) interact and axially maintain the entire milling tool (4) with respect to the barrel (11). Said invention makes it possible to carry out high precision osteotomies for lateral insertion dental implants.

Claims

1. Custom-fit implant surgery guide (1) and associated milling cutter (4), of the type placed in the manner of a saddle on the alveolar ridge (7) of a maxillary or mandibular arch (2), and comprising at least one drilling barrel (11) capable of axially guiding said milling cutter (4), characterized in that said barrel (11) is open laterally and in that at least a part of the internal surface (17) of said barrel (11) and at least a part of the external surface of said milling cutter (4) co-operate with one another and ensure the total axial stability of said milling cutter (4) with respect to said barrel (11).

2. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that the barrel (11) comprises a transverse slit (12) extending in a substantially medial plane perpendicular to its axis (YY'"'"') and in that a drive shaft (4) of said milling cutter (4) comprises a collar (13), said slit (12) and said collar (13) co-operating with one another.

3. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that a drive shaft (14) of said milling cutter (4) comprises two collars (13) surrounding said barrel (11).

4. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 3, characterized in that the internal surface (17) of the barrel (11) comprises a radially grooved part (30) and in that said drive shaft (14) of said milling cutter (4) comprises a ringed part (29), said grooved part (30) and said ringed part (29) being complementary and co-operating with one another.

5. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that the barrel (11) extends laterally in a direction substantially perpendicular to the longitudinal axis of said guide (1).

6. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that at least a part of a drive shaft (14) of said milling cutter (4) itself acts as a milling cutter and has longitudinal splines (16) whose edges are cutting edges.

7. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that said milling cutter (4) comprises at least one toothed wheel (15).

8. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, characterized in that said guide (1) has at least one laterally open bore (9) comprising an insert (10), and in that at least a part of the internal surface (23) of said insert (10) and a part of the external surface (20) of said barrel (11) co-operate with one another and ensure the axial stability of said barrel (11) with respect to said bore (9).

9. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 8, characterized in that the internal surface (23) of the insert (10) comprises a groove (22) extending in a substantially medial plane perpendicular to its axis and in that the external surface (20) of the barrel (11) comprises a medial spline (21) complementary to said groove (22).

10. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 8, characterized in that the barrel (11) and the insert (10) have the general shape of a bracket, the cross-section of which is substantially U-shaped and includes branches 18, said branches (18) of the U extending substantially laterally in a plane parallel to the ridge (7), and the axis (YY′

) perpendicular to said ridge (7) passing through the center of the rounded part of the U coinciding with the axis of said milling cutter (4).

11. Custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 8, characterized in that:

the insert (10) preferably has a length of 8.00 mm, a height of 5.00 mm, a first semi-cylindrical internal surface (23) with a diameter of 4.50 mm, a first semi-cylindrical external surface (24) with a diameter of 6.00 mm, first branches (25) of thickness 0.75 mm, an internal groove (22) of rectangular cross-section of depth 0.43 mm and width 1.05 mm,

the barrel (11) preferably has a length of 14.25 mm, a height of 5.00 mm, a second semi-cylindrical internal surface (17) of diameter 1.54 mm, a second semi-cylindrical external surface (20) of diameter 4.50 mm, second branches (18) of thickness 1.48 mm, an external spline (21) of rectangular cross-section 0.43 mm high and 1.00 mm wide,

a transverse slit (12) preferably has a width of 0.33 mm,

a drive shaft (14) preferably has a diameter of 1.50 mm and a height of 13.75 mm between a collar (13) and the end (26) intended to be integral with the drive device, and a height of the order of 8.75 mm, 14.75 mm or 20.75 mm between said collar (13) and the end supporting the a toothed wheel (15),

said collar or collars (13) preferably has/have a diameter of 3.50 mm and a thickness of 0.30 mm,

said toothed wheel (15) preferably has a diameter of 3.05 mm, 6.05 mm, 7.05 mm, 8.05 mm, 9.05 mm, 10.05 mm, 12.05 mm, 15.05 mm or 20.05 mm, and a thickness of 0.30 mm.

12. Method for producing a custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1, said method being of the type comprising the following stages:

a) placing a scannographic guide in the patient'"'"'s mouth,

b) acquisition by computer of the scanner data of said scannographic guide and of said patient'"'"'s mandible (2) or maxilla,

c) computer simulation of said mandible (2) or said maxilla using the said data,

d) computer generation, under the control of the dental surgeon, of implant plan parameters using said simulation,

e) computer control, using said plan parameters, of a device for making a template (8) intended to reproduce the shape of the alveolar ridge (7) and exhibiting bores (9) having precalculated axes (XX′

, YY′

, ZZ′

) and positions,

f) fixing guide inserts (10) in said bores (9),

g) inserting in said inserts (10) drilling barrels (11) arranged so as to control the direction and depth of penetration of a milling cutter (4), characterized in that

said implant plan is adapted for lateral insertion implants with respect to the alveolar ridge (7),

said bores (9), said inserts (10) and said barrels (11) are provided with lateral openings with respect to said ridge (7), and

said milling cutter (4) is provided with axial support means (13, 27, 28) co-operating with said barrels (11).

13. Method for producing the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 12, characterized in that the inserts (10) and the barrels (11) are made respectively of titanium alloy, preferably TA6V, and of steel, preferably INOX 316L.

14. Method for producing the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 12, characterized in that the template (8) is made by stereolithography.

15. Method for producing the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 12, characterized in that the inserts (10) are bonded to the template (8).

16. Method for producing the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 12, characterized in that said milling cutter (4) is made by forging a single piece of metal in the course of a specific stage.

17. Use of the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 1 in a process for the emplacement of dental implants, of the type of those comprising the following stages:

a) placing a scannographic guide in the patient'"'"'s mouth,

b) acquisition by computer of the scanner data of said scannographic guide and of said patient'"'"'s mandible (2) or maxilla,

c) computer simulation of said mandible (2) or said maxilla using the scanner data,

d) computer generation, under the control of the dental surgeon, of implant plan parameters using said simulation,

e) computer control, using said plan parameters, of a device for making a template (8) intended to reproduce the shape of the alveolar ridge (7) and exhibiting bores (9) having precalculated axes (XX′

, YY′

, ZZ′

) and positions,

f) fixing guide inserts (10) in said bores (9),

g) inserting in said inserts (10) drilling barrels (11) arranged so as to control the direction and depth of penetration of a milling cutter (4),

h) formation by means of said milling cutter (4) guided by said barrels (11) of osteotomies (3) intended to receive said implants in said mandible (2) or said maxilla,

I) placement between said inserts (10) of said implants into said osteotomies (3), characterized in that;

the plan is adapted to lateral insertion implants with respect to the alveolar ridge (7), and

the milling cutter (4) is introduced laterally with respect to said ridge (7) into said barrels (11).

18. Use of the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 17, characterized in that the implants are introduced by percussion into the osteotomies (3) while being guided laterally with respect to the ridge (7) by the inserts (10).

19. Use of the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 17, characterized in that the implants are of the type comprising at least one disc arranged axially on a shank intended to carry a prosthesis.

20. Use of the custom-fit implant surgery guide (1) and associated milling cutter (4) according to claim 17, characterized in that the implants are loaded by the prostheses immediately after their emplacement in situ.