Medical device with push force limiter

• US 7,824,345 B2
• Filed: 12/22/2003
• Issued: 11/02/2010
• Est. Priority Date: 12/22/2003
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Vrba, Anthony C., Euteneuer, Charles L.
• Primary Examiner(s): Hindenburg; Max
• Assistant Examiner(s): HOEKSTRA, JEFFREY GERBEN
• Application Number:
  US10/746,220
• Publication Number:
  US 20050137501A1
• Time in Patent Office: 2,507 Days
• Field of Search: 600433-435, 600/585, 600/564, 600/566, 600/567, 600/568, 604/164.13, 604/264, 604523-525, 604/529, 606/29, 606/31, 606/35, 606/41, 606/42, 606/45, 606/48, 606/49, 606/50, 606/167, 606/170, 607/98, 607/99, 607/100, 607/101, 607/102, 607/124
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/0915 having features for changing the stiffness
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

A medical device with improved flexibility characteristics and methods of using the same. The medical device may include a proximal end, a distal end, and an intermediate region. In at least some embodiments, the column strength or flexibility of the intermediate portion is generally greater than the column strength or flexibility at the distal end.

Claims

1. A medical device, comprising:

a core wire having a distal tip, a proximal portion having a distal end, a distal portion having a proximal end, and an intermediate portion having a proximal and a distal end, the distal portion including the distal tip and extending from the distal tip to the distal end of the intermediate portion, the intermediate portion extending from the proximal end of the distal portion to the distal end of the proximal portion; and

an outer member disposed over the core wire and extending from the distal tip to the proximal portion, the outer member having a generally constant flexibility;

wherein the intermediate portion of the core wire is more flexible than the distal portion of the core wire and the proximal portion of the core wire, and

wherein the distal portion has a length from the proximal end to the distal tip that is greater than the maximum width of the distal portion; and

wherein the intermediate portion is configured to buckle when subjected to a force equal to a preselected force in the range of about 0.02 pound to about 0.5 pound.

2. The medical device of claim 1, wherein the distal portion is more flexible than the proximal portion.

3. The medical device of claim 1, wherein the proximal portion comprises stainless steel.

4. The medical device of claim 1, wherein the distal portion comprises nickel-titanium alloy.

5. The medical device of claim 1, wherein the intermediate portion comprises a polymer.

6. The medical device of claim 1, wherein the intermediate portion includes an outer surface and one or more notches defined in the outer surface.

7. The medical device of claim 1, wherein the intermediate portion includes a coil.

8. The medical device of claim 1, wherein the outer member comprises a sheath disposed over at least a portion of the core wire.

9. The medical device of claim 8, wherein the sheath includes a radiopaque material.

10. The medical device of claim 1, wherein the outer member comprises a coil disposed over at least a portion of the core wire.

11. The medical device of claim 1, wherein the intermediate portion comprises a different material of construction than the proximal and distal portions.

12. The medical device of claim 1, wherein the intermediate portion has a cross-sectional area that is different than a cross-sectional area of both the proximal and distal portions.

13. The medical device of claim 12, wherein the intermediate portion has a smaller cross-sectional area than both the proximal and distal portions.

14. The medical device of claim 1, wherein the intermediate portion comprises a different material of construction than the proximal region and the distal tip.

15. The medical device of claim 1, wherein the intermediate portion has a cross-sectional area that is different than a cross-sectional area of both the proximal region and the distal tip.

16. The medical device of claim 15, wherein the intermediate portion has a smaller cross-sectional area than both the proximal region and the distal tip.

17. The medical device of claim 1 wherein the distal portion has a length between about 3 cm and about 50 cm.

18. The medical device of claim 17 wherein the distal portion has a length greater than about 10 cm.

19. The medical device of claim 1 wherein the core wire has a first state where the intermediate portion and the distal portion are generally free from load in an axial direction and are generally straight and wherein the guidewire has a second state under axial load where the distal portion is generally straight and the intermediate portion is buckled.

20. The medical device of claim 19 wherein in the second state the intermediate portion forms a generally U-shaped buckle.

21. The medical device of claim 19 wherein in the second state the intermediate portion buckling includes a generally lateral deflection.

22. The medical device of claim 19 wherein in the second state the intermediate portion buckles in a generally helical manner.

23. The medical device of claim 19 wherein in the second state the intermediate portion buckles in a generally looping manner.

24. The medical device of claim 23 wherein the distal tip has a maximum diameter of about 0.020 inches.

25. A guidewire, comprising:

an elongate core member having a proximal portion and a distal portion having a distal end;

a push-force limiter region having a distal end, the push-force limiter region coupled to the distal end of the distal portion;

a distal tip coupled to the distal end of the push-force limiter region;

wherein the distal portion is more flexible than the proximal portion;

wherein the distal tip is more flexible than the distal portion; and

wherein the push-force limiter region is more flexible than the distal tip, and

wherein the distal tip has a length along a longitudinal axis of the guidewire that is greater than its maximum width;

an outer member disposed over the elongate core member and extending from the distal end of the core member to the proximal portion of the core member, the outer member having a length along the longitudinal axis and a generally constant flexibility along its length; and

wherein the push-force limiter region is configured to buckle when subjected to a force equal to a preselected force in the range of about 0.02 pound to about 0.5 pound.

26. The guidewire of claim 25, wherein the distal portion includes one or more tapers.

27. The guidewire of claim 25, wherein the push-force limiter region includes an outer surface and one or more notches defined in the outer surface.

28. The guidewire of claim 25, wherein the push-force limiter region includes a coil.

29. The guidewire of claim 25, wherein the outer member comprises a sheath disposed over at least a portion of the core member.

30. The guidewire of claim 29, wherein the sheath includes a radiopaque material.

31. The guidewire of claim 29, wherein the sheath extends distally beyond the distal tip, and further comprising a distal shaping region coupled to and extending distally from the distal tip.

32. The guidewire of claim 25, wherein the outer member comprises a coil disposed over at least a portion of the core member.

33. The guidewire of claim 25, wherein the push-force limiter region comprises a different material of construction than the proximal portion and the distal portion.

34. The guidewire of claim 25, wherein the push-force limiter region has a cross-sectional area that is different than a cross-sectional area of both the proximal portion and the distal portion.

35. The guidewire of claim 34, wherein the push-force limiter region has a smaller cross-sectional area than both the proximal portion and the distal portion.

36. The guidewire of claim 25 wherein the distal tip has a length between about 1 cm and about 50 cm.

37. The guidewire of claim 25 wherein the guidewire has a first state where the push-force limiter region and the distal tip are generally free from load in an axial direction and are generally straight and wherein the guidewire has a second state under axial load where the distal tip is generally straight and the push-force limiter region is buckled.